DAELIM VJF125 Service Manual - Front Brake Caliper
16-18
HYDRAULIC BRAKE
FRONT BRAKE CALIPER
REMOVAL
Drain the front brake hydraulic system. (
16-5)
Remove the oil bolt and washers.
Remove the speedometer cable clamp.
Remove the caliper mounting bolts, caliper and the
brake pads. (
16-6)
DISASSEMBLY
Remove the pad spring, slide pin, calipper bracket and
boot from the caliper body.
If there is any wear or damage in the boot, replace it
with a new one.
Install corrugated cardboard or soft wood sheet
between the pistons.
Apply small squirts of air pressure to the fluid inlet to
remove the pistons.
Push the dust seals and piston seals in and lift them
out.
Clean the seal grooves with clean brake fluid.
Do not use high pressure air or bring the nozzle too
close to the inlet.
Avoid spilling fluid on painted, plastic, or rubber
parts.
Be careful not to damage the piston sliding surface.
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
PISTON SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
Install the brake hose with the oil bolt and new
washers.
Tighten the oil bolt to the specified torque.
TORQUE : 3.4 kgf
m (34 N
m)
Install and tighten the rear reservoir mounting bolt.
Fill the reservoir to the upper level and bleed the brake
system. (
16-7)
Adjust the brake pedal height. (
2-12)