Feel the drive warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialise...
2 2 citroen c1 / peugeot 107 / toyota aygo validity vehicle and engine types as well as equipment variants not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possi- ble. The installation location of a digital ...
3 3 citroen c1 / peugeot 107 / toyota aygo heater/installation kit heater recommended for the respective vehicle class: the selection of the heater is based on the passenger compartment size of the vehicle and the level of comfort required by the customer. Foreword this installation documentation ap...
4 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Citroen c1 / peugeot 107 / toyota aygo specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire...
5 citroen c1 / peugeot 107 / toyota aygo heater installation location 1 heater installa- tion loca- tion 1 1 preliminary work warning! - disconnect the battery - depressurise the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that d...
6 citroen c1 / peugeot 107 / toyota aygo electrical system wiring harness pass through 1 protective rubber plug digital timer, summer/winter switch option 1 digital timer 2 summer/winter switch, 12 mm dia. Drilled hole wiring har- ness rout- ing diagram fuse holder, k3 relay 1 original vehicle bolt ...
7 citroen c1 / peugeot 107 / toyota aygo fan control connection to 4-pin connector 3k from instru- ment cluster. Make connections as shown in the wiring dia- gram with the provided connectors. 1 4-pin connector 3k 2 instrument cluster (view from rear.) connect- ing fan-mo- tor wiring dia- gram for m...
8 citroen c1 / peugeot 107 / toyota aygo remote option (telestart) fasten receiver 2 with adhesive tape. 1 upper centre console installing receiver 1 antenna installing antenna only with telestart t100 htm fasten temperature sensor 2 with adhesive tape. 1 upper centre console installing tempera- tur...
9 citroen c1 / peugeot 107 / toyota aygo preparing installation location 1 detach retaining clip [3x] 2 original vehicle wiring harness [2x] detaching wiring har- ness detach original vehicle bolt at position 3 . Re- move earth cable at position 2 , discard bolt and fasten at position 1 . Moving ear...
10 citroen c1 / peugeot 107 / toyota aygo installing heater mount wiring harness on heater before in- stalling. Tighten ejot screws to 10 nm. 1 bracket 2 ejot screw [2x] installing heater tighten ejot screws to 10 nm. 1 ejot screw [2x] 2 bracket installing heater 14 2 1 2 15 1 2 1.
11 citroen c1 / peugeot 107 / toyota aygo coolant circuit with throttle valve heating warning! Any coolant running off should be collected in an appropriate container. Route coolant hoses kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses canno...
12 citroen c1 / peugeot 107 / toyota aygo discard section x . Hose b with long 90° elbow. Hose c =90° elbow a = 460 mm b = 550 mm cutting hoses to length coolant reservoir cap removed for demon- stration purposes. Connect- ing heater inlet 1 slide on black (sw) rubber isolator and align connect- ing...
13 citroen c1 / peugeot 107 / toyota aygo pull out hose of engine outlet 3 from t-piece. Spring clip 2 will be reused. Remove hose of heat exchanger inlet 1 with supply line of throttle valve. Cutting point dismantle supply line of throttle valve 4 at po- sition 1 , shorten by 20 mm and reinstall. 2...
14 citroen c1 / peugeot 107 / toyota aygo before connecting, fill the coolant hoses with coolant. Aligning hoses. Ensure sufficient distance from neighbouring components. 1 install hose bracket (on 2 and hose c ) 2 hose of engine outlet connect- ing engine outlet 23 1 2 a.
15 citroen c1 / peugeot 107 / toyota aygo coolant circuit without throttle valve heating warning! Any coolant running off should be collected in an appropriate container. Route coolant hoses kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses ca...
16 citroen c1 / peugeot 107 / toyota aygo discard section x . Hose b with long 90° elbow. A = 460 mm b = 550 mm cutting hoses to length coolant reservoir removed for better display. Figure shows vehicle with throttle valve pre- heating. Connect- ing heater inlet figure shows vehicle with throttle va...
17 citroen c1 / peugeot 107 / toyota aygo 1 hose of engine outlet 2 hose on heat exchanger inlet cutting point 1 hose of heat exchanger inlet turned up- ward by approx. 30° connect- ing heat exchanger inlet before connecting, fill the coolant hoses with coolant. Aligning hoses. Ensure sufficient dis...
18 citroen c1 / peugeot 107 / toyota aygo combustion air 1 combustion air pipe a = 310mm discard section x cutting combus- tion air pipe to length 1 combustion air pipe 2 27 mm dia. Hose clamp 3 cable tie installing combus- tion air pipe 1 retaining clip in hole 2 silencer mounting silencer a 1 x 30...
19 citroen c1 / peugeot 107 / toyota aygo fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off in an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Un...
20 citroen c1 / peugeot 107 / toyota aygo route mecanyl fuel line and wiring harness of metering pump in corrugated tube 1 to origi- nal vehicle fuel lines at installation location of metering pump. Installing lines ensure proper installation position of meter- ing pump 4 , see "installation instruc...
21 citroen c1 / peugeot 107 / toyota aygo shape fuel standpipe 2 according to tem- plate, cut to length and install, see "installa- tion instructions". 1 fuel-tank sending unit installing fuel stand- pipe install fuel-tank sending unit according to manufacturer's specifications. Shorten 3.5mm dia. M...
22 citroen c1 / peugeot 107 / toyota aygo exhaust gas 1 exhaust pipe a = 430mm 2 exhaust end section b = 430mm discard section x preparing exhaust pipe 1 m6 rivet nut, existing hole installing rivet nut 1 m6x50 bolt, spring lockwasher, 30 mm shim 2 exhaust silencer mounting silencer ensure sufficien...
23 citroen c1 / peugeot 107 / toyota aygo 1 exhaust pipe 2 hose clamp installing exhaust pipe ensure sufficient distance from neighbouring components. 1 exhaust end section 2 hose clamp installing exhaust end sec- tion 1 red (rt) rubber isolator [2x] 2 p-clamp 3 exhaust end section 4 m6x20 bolt, lar...
Citroen c1 / peugeot 107 / toyota aygo printed in germany 11/2011 printing: steffen 24 1310261b_en feel the drive webasto ag postfach 80 d-82132 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: technikcenter@webasto.Com http://w...
25 template for fuel standpipe 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. Citroen c1 / peugeot 107 / toyota aygo template for fuel-tank...
26 26 citroen c1 / peugeot 107 / toyota aygo operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one ...
