Webasto Thermo Top C Installation Instructions Manual

Other manuals for Thermo Top C: Operating Instructions, Operating Instructions, Installation Instructions Manual, Operating And Maintenance Instructions, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation instructions manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Operating Instructions, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Documentation, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Documentation, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual
Manual is about: Typ BW50 (Benzin/Petrol/Bensin) Typ DW50 (Diesel)

Summary of Thermo Top C

  • Page 1

    Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...

  • Page 2

    Nissan qashqai 1312732c_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation lo...

  • Page 3

    Nissan qashqai 1312732c_en 3 heater unit/installation kit also required: heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation...

  • Page 4: Mechanical System

    Special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Nissan qashqai specific risk of injury or fata...

  • Page 5

    Nissan qashqai 1312732c_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - r...

  • Page 6

    Nissan qashqai 1312732c_en 6 preparing electrical system only with automatic air-conditioning cutting wires to length produce connections as shown in wiring diagram. Install wire section 2 in the protective sleeving provided. Preparing fuse f4 sw 0,75mm² 1 250 2 f4 gn/ws rt rt/ ws br 86 85 30 87a 87...

  • Page 7

    Nissan qashqai 1312732c_en 7 electrical connections wiring harness pass through 1 protective rubber plug summer/winter switch option 1 summer/winter switch, drilled hole 12 mm dia. Wiring harness installation diagram fuse holder, relay k3 7 mm dia. Hole in plastic cover at position 2. 1 angle bracke...

  • Page 8: Webasto

    Nissan qashqai 1312732c_en 8 fan controller for manual air conditioning wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin heater unit connector gs fan switch ws white f3 25 a fuse m88 8-pin connector gs sw black k3 fan r...

  • Page 9: Webasto

    Nissan qashqai 1312732c_en 9 automatic air-conditioning fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin heater unit connector kb air-conditioning control panel ws white f3 fuse m53 40-pin connector kb sw...

  • Page 10

    Nissan qashqai 1312732c_en 10 connection on central electrical box 2 on driver's side. Produce connections as shown in wiring diagram. 1 yellow (ge) wire [2x] of fan motor 3 yellow (ge) wire [2x] for fuse f15 and f16 4 red (rt) wire from k3/87a 5 black (sw) wire from k3/30 connect- ing fan mo- tor c...

  • Page 11

    Nissan qashqai 1312732c_en 11 remote option (telestart) fasten receiver 1 with double-sided adhesive tape. Installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with double- sided adhesive tape 2 air duct on driver's side installing tempera- ...

  • Page 12

    1312732c_en 12 nissan qashqai preparing heater unit angle down perforated bracket 1. Bending perforated bracket ejot screw bolt, tightening torque 10 nm! 1 ejot screw 2 perforated bracket, mount loosely premount- ing perfo- rated bracket ejot screw bolt, tightening torque 10 nm! 1 ejot screw, large ...

  • Page 13

    1312732c_en 13 nissan qashqai installing heater unit before installing, push on wiring harness of heater unit. 1 m6x20 bolt, spring lockwasher in existing threaded hole loosely mounting heater unit align heater unit. 6.5 mm dia. Hole [2x] at position 1! Drilling hole in cross member 1 m6x20 bolt, fl...

  • Page 14

    Nissan qashqai 1312732c_en 14 coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps an...

  • Page 15

    Nissan qashqai 1312732c_en 15 a = 680 mm c = 110 mm d = 520 mm hose b =90° elbow discard section x cutting coolant hoses to length cut braided protection hose in middle and, push onto hose a and d and cut to length. Cut heat shrink plastic tubing to size and shrink. 1 25 mm heat shrink plastic tubin...

  • Page 16

    Nissan qashqai 1312732c_en 16 connec- tion to heater unit routing in engine compart- ment 1 original vehicle spring clip connec- tion on en- gine inlet before connecting, fill the coolant hoses with coolant. 1 original vehicle spring clip connec- tion on heat ex- changer outlet 23 b c a 24 a d 25 1 ...

  • Page 17

    Nissan qashqai 1312732c_en 17 fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. U...

  • Page 18

    Nissan qashqai 1312732c_en 18 fuel line 3 from heater unit on pressure side of metering pump 1. Check the position of the components; adjust if necessary. Check that they have free clearance. 2 hose section, 10 mm dia. Hose clamps [2x] 4 wiring harness of metering pump, connector mounted connect- in...

  • Page 19

    Nissan qashqai 1312732c_en 19 combustion air 1 combustion-air intake pipe 2 27 mm dia. Hose clamp installing combus- tion air pipe 1 combustion-air intake muffler 2 cable tie [2x] installing muffler 1 2 33 1 2 34 2.

  • Page 20

    Nissan qashqai 1312732c_en 20 exhaust system 1 exhaust pipe a = 290 mm 2 exhaust end section b = 280 mm discard section x preparing exhaust pipe ejot stud 1, tightening torque 10 nm. Installing stud bolt 1 30 mm spacer nut on ejot stud installing spacer nut 1 exhaust muffler 2 m6x12 bolt, spring loc...

  • Page 21

    Nissan qashqai feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 01/2008 printing: steffen 1312732c_en ensure sufficient distance to neighboring components. 1 exhaust pipe 2 hose clamp [2x] installing exha...

  • Page 22

    Nissan qashqai 1312732c_en 22 final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Only use manufacturer-approved coolant. Spray the heater unit components with ...

  • Page 23

    Nissan qashqai 1312732c_en 23 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we ...