Water heater unit installation instructions ident. No.:1314514a_en fee euro 10.00 © webasto ag peugeot 3008 gasoline from model year 2009 left-hand drive vehicle manual transmission automatic air-conditioning feel the drive warning! Hazard warning: incorrect installation or repair of webasto heating...
Peugeot 3008 1314514a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation loca...
Peugeot 3008 1314514a_en 3 heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions app...
Peugeot 3008 1314514a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. R...
Peugeot 3008 1314514a_en 5 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not apply from the duplicate label. - attach the...
Peugeot 3008 1314514a_en 6 preparing electrical system cut off black (sw) wire 5 (0.75 mm²) from wir- ing harness of heater unit. Cut off red/white (rt/ws) wire 6 (4 mm²) of fuse f3. Remove in- sulation from ground wires to node point and cut off brown (br) wire 4 (0.75 mm²) from wir- ing harness of...
Peugeot 3008 1314514a_en 7 electrical system connecting positive wire before installing, crimp 8 mm dia. Cable lug onto positive wire. 1 red (rt) wire 2 original vehicle positive support point wiring harness pass through route wiring harnesses (digital timer, fan control- ler and green/white (gn/ws ...
Peugeot 3008 1314514a_en 8 fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e bsi central electrical box for passenger compartment gn green k3 fan relay ws white 1 wiring harness of digital timer st a 20-pin connector bsi rt red 2 he...
Peugeot 3008 1314514a_en 9 press in locking lug 1 and fold down bar 3. 2 20-pin blue connector pulling connector off bsi and removing connection on 20-pin blue (bl) connector 2 from bsi. Insert microtimer from brown (br) wire 1 in pin 6. Complete bsi connector and mount. Route wiring harness of digi...
Peugeot 3008 1314514a_en 10 digital timer installation location shown is a recommenda- tion. Agree upon with final customer before installing. 1 digital timer installing digital tim- er remote option (telestart) fasten receiver 2 with adhesive tape onto cross member 1! Installing receiver 1 antenna ...
1314514a_en 11 peugeot 3008 preparing bracket the following work, figure 16-18, must be carried out if bracket provided does not match current state! Drill 7 mm dia hole 1 and 3 in bracket 2. Drilling bracket drill 7 mm dia. Hole 2 in bracket 1. Drilling bracket drill 7 mm dia. Hole 1 and 2 in brack...
1314514a_en 12 peugeot 3008 installing bracket align bracket 1, maintain approx. 2-3 mm dis- tance to bracket of abs 3 and copy hole pat- tern 2 [2x] for 9.1 mm dia. Hole. Copying hole pat- tern copy hole pattern 1 [2x] for 9.1 mm dia. Hole. Copying hole pat- tern 1 rivet nut [4x] installing rivet n...
1314514a_en 13 peugeot 3008 1 m6x20 bolt, spring lockwasher, flanged nut [2x each] installing bracket installing heater unit 1 ejot screws [2x] 2 heater unit installing heater unit 1 ejot screw installing heater unit 24 1 1 25 1 1 2 26 1.
Peugeot 3008 1314514a_en 14 combustion air 1 combustion air pipe a = 360 discard section x cutting combus- tion air pipe to length 1 cable tie 2 combustion air pipe 3 27 mm dia. Clamp 4 muffler installing combus- tion air pipe and muffler a 1 x 27 1 2 3 1 4 1 1.
Peugeot 3008 1314514a_en 15 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less speci...
Peugeot 3008 1314514a_en 16 check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 wiring harness of metering pump, connec- tor mounted 2 fuel line from heater unit 3 hose section, 10 mm dia. Clamp [2x] connect- ing to me- tering pump remove fuel-tank sen...
Peugeot 3008 1314514a_en 17 check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 hose section, 10 mm dia. Clamp [2x] 2 fuel line connect- ing to me- tering pump 35 1 2.
Peugeot 3008 1314514a_en 18 coolant warning! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink- free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolant hose,...
Peugeot 3008 1314514a_en 19 hose a =180° molded hose shorten hose b. Discard section x b = 650 c = 630 cutting coolant hoses to length push braided protection hoses onto hose b and c and cut to length. Cut heat shrink plastic tubing to length and shrink to size. 1 50 mm long heat shrink plastic tubi...
Peugeot 3008 1314514a_en 20 1 cable tie [2x] 2 black (sw) rubber isolator fastened with ca- ble tie 3 edge protection 50 routing 1 engine-outlet hose section 2 cable tie connect- ing engine outlet ensure sufficient distance to adjacent compo- nents; correct if necessary. 1 hose section of heat excha...
Peugeot 3008 1314514a_en 21 exhaust gas 1 exhaust pipe a = 240 2 exhaust end section b = 240 preparing exhaust pipe bend perforated bracket 1 by approx.90°. Preparing perforated bracket 1 exhaust muffler 2 ejot screw 3 perforated bracket, m6x20 bolt, flanged nut installing exhaust muffler ensure suf...
Peugeot 3008 1314514a_en 22 1 underride protection 2 42 mm dia. Hole cutting out underride protection align exhaust end section 1 flush on red rub- ber isolator 2. Mounting rubber iso- lator 44 1 2 65 35 2 45 1.
Peugeot 3008 printed in germany 01/2010 printing: stef- fen 1314514a_en feel the drive webasto ag postfach 80 d-82131 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De final work warning! ...
Peugeot 3008 1314514a_en 24 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size. Template for fuel standpipe.
Peugeot 3008 1314514a_en 25 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we re...
