Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Vw tiguan 1313475d_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation locatio...
Vw tiguan 1313475d_en 3 heater unit/installation kit other required parts also required with climatronic heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the custo...
Vw tiguan 1313475d_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Refe...
Vw tiguan 1313475d_en 5 preliminary work warning! - open the fuel tank cap and vent the fuel tank. - close the tank cap again. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not apply from the duplicate la...
Vw tiguan 1313475d_en 6 preparing electrical system lines for ipcu install lines according to wiring diagram. Preparing ipcu 3 500 br 0,75² 2 500 sw 0,75² 1 500 rt 0,75² 2 86 85 a e 15 ipcu 1 2 3 a 15 86 85 e 3.
Vw tiguan 1313475d_en 7 electrical system wiring harness pass through 1 original vehicle wiring harness pass through wiring harness pass through 1 original vehicle wiring harness pass through wiring har- ness in- stallation diagram routing wiring harness 1 wiring harness of heater unit and wiring ha...
Vw tiguan 1313475d_en 8 fuse holder and relay k3 countersink holes 3 from behind for m5 coun- tersunk head screws. 1 cover of fuse/relay carrier in engine com- partment 2 cut away bar in shaded area 3 5.0 mm dia. Hole [2x] holes in cover 1 m5x12 countersunk head screw [2x] installing fuse holder and...
Vw tiguan 1313475d_en 9 fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e f1 fuse sc22 or sc56 with 40 a rt red x1 6-pin heater unit con- nector ws white k3 fan relay kb climatronic control unit - j255 sw black f3 fuse (25 a replace...
Vw tiguan 1313475d_en 10 1 original vehicle bolt 2 ipcu socket installing ipcu 1 original vehicle bolt 2 brown (br) wire of ipcu/85 connec- tion to ground of ipcu 1 black (sw) wire of ipcu/a 2 black/white (sw/ws) wire of connector t6t/2 3 connector t6t 4 black/white (sw/ws) wire of climatronic conne...
Vw tiguan 1313475d_en 11 digital timer 1 12 mm dia. Hole, summer/winter switch 2 digital timer installing digital tim- er remote option (telestart) bend down lower tab of bracket by 90° and drill out hole to 6.5 mm dia. As shown. 1 receiver 2 bracket 3 m6 bolt, large diameter washer (between bracket...
1313475d_en 12 vw tiguan preparing bracket 16 mm dia. Hole in bracket 1 at position 2. Hole in bracket premounting heater unit 1 combustion air pipe a = 270 discard section x cutting combus- tion air pipe to length 1.4 and 2.0 tsi b = 70 c = 160 e = 70 discard section x cutting 20 mm dia. Coolant ho...
1313475d_en 13 vw tiguan all vehicles 1 15x20 connecting pipe 2 hose clamp [3x] 3 black (sw) rubber isolator 4 angle bracket 5 ejot screw premount- ing heater unit 1 bracket 2 combustion air pipe, 10 mm dia. Hose clamp 3 15x20 connecting pipe 4 10 mm dia. Hose clamp 5 ejot stud, flanged nut 6 ejot s...
1313475d_en 14 vw tiguan installing heater unit connect wiring harness of heater unit prior to installation. Insert plate washer (vw order no. 191 411 331) at position 1. 1 original vehicle stud bolt,plate washer, m8 nut 2 m10x30 bolt with locking pawl in existing thread installing heater unit befor...
Vw tiguan 1313475d_en 15 1 intake muffler 2 m5x16 bolt, large diameter washer, m5 flanged nut 3 51 mm dia. P-clamp installing intake muf- fler 24 3 1 2.
Vw tiguan 1313475d_en 16 coolant on 1.4 liter and 2.0 liter tsi warning! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink- free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When ...
Vw tiguan 1313475d_en 17 a = 1200 d = 1200 discard section x cutting 15 mm dia. Coolant hose to length push braided protection hoses onto hose a and d, cut to length and shrink. 1 heat shrink plastic tubing [4x] premount- ing coolant hoses 1 25 mm dia. Rubber-coated p-clamp [2x] 2 m6x40 bolt, spring...
Vw tiguan 1313475d_en 18 position 10 mm shim 2 between 34 mm dia. Rubber-coated p-clamp 4. 1 m6x20 bolt, spring lockwasher 3 m6x40 spacer nut on existing thread preparing installa- tion of coolant hoses connec- tion to heater unit routing in engine compart- ment push through hoses a and d between bo...
Vw tiguan 1313475d_en 19 routing in engine compart- ment 1.4 tsi dispose of hose section 1. Original vehicle clamp will be reused. 2 cutting point cutting point ensure sufficient distance to neighboring components. 1 hose of engine outlet connect- ing engine outlet 1 cable tie 2 original vehicle spr...
Vw tiguan 1313475d_en 20 2.0 tsi remove trim of heat exchanger inlet/output 1 and discard. Cutting point slide back heat shield on hose on heat ex- changer inlet/engine outlet. Dispose of hose section 2. Original vehicle clamp 1 will be reused. 3 cutting point cutting point slide heat shield on hose...
Vw tiguan 1313475d_en 21 coolant on 2.0 liter tdi warning! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink- free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the...
Vw tiguan 1313475d_en 22 a = 1,050 d = 1200 discard section x cutting 15 mm dia. Coolant hose to length push braided protection hoses onto hose a and d, cut to length and shrink. 1 heat shrink plastic tubing [4x] premount- ing coolant hoses remove original vehicle bolt at position 2 and discard. 1 2...
Vw tiguan 1313475d_en 23 position 10 mm shim 2 between 34 mm dia. Rubber-coated p-clamp 4. 1 m6x20 bolt, spring lockwasher 3 m6x40 spacer nut on existing thread preparing installa- tion of coolant hoses hose section 1 and original vehicle clamp 2 will be reused. 2 cutting point cutting point connec-...
Vw tiguan 1313475d_en 24 push through hoses a and d between body and plastic duct at position 1. Routing in engine compart- ment 1 cable tie routing in engine compart- ment 1 hose section turned by 180° 2 engine outlet hose section connect- ing engine outlet ensure sufficient distance to neighboring...
Vw tiguan 1313475d_en 25 fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- le...
Vw tiguan 1313475d_en 26 1 fuel line and wiring harness for metering pump in corrugated tube routing fuel line and wiring harness of metering pump 1 original vehicle bolt 2 bracket of metering pump installing metering pump 1 metering pump 2 rubber-coated pipe clamp 3 noise isolation mounts, flanged ...
Vw tiguan 1313475d_en 27 1.4 liter tsi only 1 remove 3 mm blind plug 2 fuel-tank sending unit cutting off blind plug 1 preassembled molded hose with stand- pipe 2 10 mm dia. Caillau clamp 3 cable tie 4 fuel line 5 13.5 mm dia. Caillau clamp connec- tion to fuel- tank send- ing unit 2.0 liter tdi onl...
Vw tiguan 1313475d_en 28 all vehicles before installation, pull fuel line into remain- ing section of corrugated tube 1. 2 molded hose,10 mm dia. Hose clamp [2x] connect- ing intake side of me- tering pump 59 1 2.
Vw tiguan 1313475d_en 29 exhaust gas 1 exhaust pipe a = 150 2 exhaust end section b = 90 discard section x preparing exhaust pipe align exhaust muffler 4 following installation as shown. 1 m6 flanged nut 2 perforated bracket 3 m6x35 bolt, m6 flanged nut 5 20 mm shim mounting muffler 1 hose clamp [2x...
Vw tiguan feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 06/2009 printing: stef- fen 1313475d_en final work warning! Mount removed parts in reverse order. Check all hoses, clamps and all electrical conn...
Vw tiguan 1313475d_en 31 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we recom...
