Water heater installation instructions ident. No.: 1314869c_en fee euro 10.00 © webasto ag hyundai i20 petrol from model year 2009 left-hand drive vehicle feel the drive warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of...
Hyundai i20 1314869c_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation locat...
Hyundai i20 1314869c_en 3 heater/installation kit to be ordered additionally for vehicles with automatic air-conditioning: heater recommended for the respective vehicle class: the selection of the heater is based on the passenger compartment size of the vehicle and the level of comfort required by t...
Hyundai i20 1314869c_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Re...
Hyundai i20 1314869c_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system! - copy the factory number from the original type label to the duplicate type label...
Hyundai i20 1314869c_en 6 preparing electrical system bending perforated bracket only with automatic air-conditioning cutting wires to length install wire section 2 in protective sleeving provided. Premount- ing f4 90° 75 1 250 2 sw o,75² f4 86 85 30 87a 87 k3 1 2.
Hyundai i20 1314869c_en 7 electrical system fuse holder, relay k3 1 m5x16 bolt, washers, retaining plate for fuse holder, k3 relay, flanged nut 2 perforated bracket 3 m6x20 bolt, spring lockwasher, existing threaded hole digital timer and summer/winter switch op- tion 1 digital timer 2 summer/winter...
Hyundai i20 1314869c_en 8 fan controller for manual air conditioning wiring dia- gram webasto components vehicle components colours and symbols legend hg heater tt-c/e gm fan motor rt red x1 6-pin heater connector grs fan relay pk pink f3 replace 25 a with 5 a fuse. Wg resistor group sw black gs fan...
Hyundai i20 1314869c_en 9 automatic air-conditioning fan controller wiring dia- gram webasto components vehicle components colours and symbols legend hg heater tt-c/e gm fan motor rt red x1 6-pin heater connector grs fan relay pk pink f4 5a fuse grr fan controller sw black f3 replace 25 a fuse with ...
Hyundai i20 1314869c_en 10 connection to fuse and relay box 4 in engine compartment. Replace fuse f3 25 a with 15a fuse. Insulate pink (pk) wire 1 from fuse f2 ign and tie back. Produce connections as shown in wiring dia- gram. 2 additional black (sw) wire of k3/30 3 pink (pk) wire of fan relay, pin...
Hyundai i20 1314869c_en 11 remote option (telestart) drill out bracket 1 to 6.5 mm dia. At position 3. 2 receiver 3 original vehicle stud bolt, flanged nut installing receiver 1 antenna installing antenna temperature sensor htm100 fasten temperature sensor 1 with adhesive tape. Installing tempera- t...
1314869c_en 12 hyundai i20 preparing installation location 1 remove side trim 2 remove original vehicle bolts and discard preparing installa- tion loca- tion cut out side trim 1 at marking. Cutting out side trim cut out side trim at marking. 7 mm dia. Hole at position 1 cutting out side trim 1 500 m...
1314869c_en 13 hyundai i20 1 bracket 2 7 mm dia. Hole preparing bracket insert one 10 mm shim each between bracket and frame side member at position 1. 1 m6x25 bolt, spring lockwasher, 10 mm shim, original vehicle earth wire, existing threaded hole [2x each] 2 bracket installing bracket shorten angl...
1314869c_en 14 hyundai i20 insert one 15 mm spacer nut each between an- gle bracket and frame side member. Copy hole pattern to frame side member at position 2 [2x]. Remove angle bracket. Drill 9.1 mm dia. Hole in frame side member and mount rivet nut [2x each]. Copying hole pat- tern 1 m6x30 bolt, ...
1314869c_en 15 hyundai i20 installing heater 1 ejot screw [2x] installing heater connect wiring harness of heater prior to in- stallation. 1 ejot screw installing heater 22 1 1 23 1.
Hyundai i20 1314869c_en 16 coolant circuit warning! Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing ...
Hyundai i20 1314869c_en 17 discard section x. A = 90° elbow b = 1150 c = 200 d = 200 e = 1250 cutting coolant hoses to length push braided protection hoses onto hose a and c and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] preparing coolant ho...
Hyundai i20 1314869c_en 18 connect- ing heater inlet 1 close clip-type cable tie connect- ing heater outlet mount side trim 2. Route hose b and e from engine compartment through cut-out in side trim to outside and connect to hose c and d. Slide one heat protection hose 1 each onto hose b and e. Rout...
Hyundai i20 1314869c_en 19 slide black (sw) rubber isolator onto hose b and [2x] onto hose e. Cut open fabric protec- tive hose 2 and slide onto brake line. Discard original vehicle bolt at position 3. Route hose b and e to cutting point. 1 48 mm dia. Rubber-coated p-clamp 3 m6x20 bolt, spring lockw...
Hyundai i20 1314869c_en 20 1 discard hose section 2 engine-outlet hose section cutting point of en- gine outlet 1 hose of engine outlet connect- ing engine outlet position black (sw) rubber isolator 1 and fas- ten on brake line with cable tie. Ensure sufficient distance to neighboring components. Ro...
Hyundai i20 1314869c_en 21 1.4 petrol 1 engine-outlet hose section 2 hose section of heat exchanger inlet 3 discard hose section cutting point 1 hose on heat exchanger inlet 2 spacer bracket connect- ing heat exchanger inlet slide black (sw) rubber isolator 1 onto hose a. 2 hose of engine outlet con...
Hyundai i20 1314869c_en 22 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specif...
Hyundai i20 1314869c_en 23 slide corrugated tube c onto fuel line and wir- ing harness of metering pump 1, then route along original vehicle lines to installation loca- tion of metering pump. Installing lines drill out existing hole to 9.1 mm dia. At posi- tion 1 and mount rivet nut. 1 m6x20 bolt, s...
Hyundai i20 1314869c_en 24 remove and detach fuel-tank sending unit 1 according to manufacturer's instructions. 2 6 mm dia. Washer 3 copy hole pattern, 6 mm dia. Hole removing fuel shape fuel standpipe 1 according to tem- plate, cut to length and install. Insert three 6 mm dia. Washers as height com...
Hyundai i20 1314869c_en 25 exhaust gas discard section x. 1 exhaust pipe a = 180 2 exhaust end section b = 120 preparing exhaust pipe insert 5 mm shim between perforated bracket 1 and heater and 20 mm shim between silencer 3 and perforated bracket 1. 2 ejot screw, 5 mm shim 4 m6x30 bolt, 20 mm shim,...
Hyundai i20 1314869c_en 26 combustion air discard section x. 1 combustion air pipe a = 250 cutting combus- tion air pipe to length 1 combustion air pipe 2 27 mm dia. Clamp installing combus- tion air pipe secure silencer 2 with cable tie 1. Installing silencer a 1 x 53 1 2 54 1 1 2.
1314869c_en 27 hyundai i20 final work fasten water hoses on wheel well trim with m6x20 bolt 2, rubber-coated p-clamp 1 and flanged nut. Fastening hoses install wheel well trim and underride protec- tion 1. Large diameter washer and flanged nut 2 on m6x20 bolt. Fastening wheel well trim and underride...
Hyundai i20 printed in germany 03/2011 printing: steffen 1314869c_en feel the drive webasto ag postfach 80 d-82132 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De warning! Reassemble the...
Hyundai i20 1314869c_en 29 template for fuel standpipe 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size..
Hyundai i20 1314869c_en 30 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we rec...
