Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 subaru impreza 1.5r; 2.0r validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digit...
3 3 subaru impreza 1.5r; 2.0r heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions ...
4 4 special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Subaru impreza 1.5r; 2.0r specific risk of...
5 subaru impreza 1.5r; 2.0r heater unit installation location 1 heater unit installa- tion loca- tion 1 1 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type...
6 subaru impreza 1.5r; 2.0r preparing electrical system install wire section 2 in the protective sleeving provided. Cutting wires to length make connections as shown in the wiring dia- gram with the tab receptacles provided. Preparing fuse f4 sw 1² 1 2 70 f4 15a sw 1 sw 2 86 85 30 87a 87 k3 rt/ ws b...
7 subaru impreza 1.5r; 2.0r electrical connections wiring harness pass through 1 protective rubber sleeve digital timer 1 digital timer (match installation location) wiring har- ness in- stallation diagram fuse holder, k3 relay see wiring diagram on page 9 ! 1 fuse holder retaining plate, self-tappi...
8 subaru impreza 1.5r; 2.0r automatic air-conditioning fan controller connection to the 2-pin connector 3 from the fan motor. Make connections as shown in the wiring dia- gram with the wire connectors provided. 1 red (rt) wire from k3/87a 2 black (sw) wire from k3/30 3 2-pin connector of b87 fan mot...
9 subaru impreza 1.5r; 2.0r automatic air-condi- tioning cir- cuit diagram webasto components components of subaru impreza 1.5r; 2.0r colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin connector gv fan amplifier ws white f4 fuse, 15 a gr fan relay ge yellow f3 fuse, 25 a kb...
10 subaru impreza 1.5r; 2.0r remote option (telestart) 1 receiver, dual lock, self-adhesive installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 temperature sensor, cable tie installing tempera- ture sensor 1 8 i 1 9 i 1 10 i.
11 subaru impreza 1.5r; 2.0r remote option (thermo call) 1 receiver, dual lock, self-adhesive installing receiver 1 antenna installing antenna 1 pushbutton installing push but- ton 1 11 i 1 12 i 1 13 i.
12 subaru impreza 1.5r; 2.0r preparing heater unit d = 360 mm a = 450 mm c = 90 discard section x cutting coolant hoses to length slide braided protection hose onto hose d and cut to length. Cut shrinkdown plastic tubing to length. 1 shrinkdown plastic tubing, 25 mm 2 rubber isolator, black preparin...
13 subaru impreza 1.5r; 2.0r preparing installation location remove retaining clip for brake line, drill out hole, 9.1 mm dia., install m6 rivet nut 1 retaining clip preparing installa- tion loca- tion bend perforated bracket as shown! 1 perforated bracket preparing perforated bracket cut open 8x12 ...
14 subaru impreza 1.5r; 2.0r position drilling template as shown and copy hole pattern 1 drilling template 2 copy hole pattern, 7 mm dia. Drilled hole 3 threaded insert on vehicle 4 threaded insert on vehicle copying hole pat- tern preassembling heater unit discard retaining clip 2 and molded hose 1...
15 subaru impreza 1.5r; 2.0r tighten ejot screws to 10 nm! Connect circulating pump harness and en- sure freedom of movement. 1 ejot bolt, spacer nut, m6x30 4 circulating pump 3 rubber-coated pipe clamp, 48 mm dia. 2 m6x12 bolt, spring lockwasher 5 hose clamp 6 black (sw) rubber isolator 7 heater un...
16 subaru impreza 1.5r; 2.0r 1 bracket 2 7 mm dia. Hole, m6x20 bolt, 5 mm shim, m6 flanged nut 3 m6x20 bolt, spring lockwasher, 5 mm shim, m6 threaded insert already on vehicle installing heater unit 1 m6x20 bolt, large diameter washer installing heater unit tighten all loose mounting hardware. Be s...
17 subaru impreza 1.5r; 2.0r coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free! Unless specified otherwise, always fasten using cable ties. Po- sition hose clamps a...
18 subaru impreza 1.5r; 2.0r for all vehicles remove existing spacer from coolant hose and retain for later use.. 1 turn hose section of engine outlet to right- hand side of vehicle cutting point only for 1.5r shorten hose section of engine outlet 2 on connection piece for heat exchanger inlet by 40...
19 subaru impreza 1.5r; 2.0r before connecting, fill the coolant hoses with coolant. 1 hose section on heat exchanger inlet connec- tion to heat exchanger inlet 1 cable tie routing of coolant hoses 1 black (sw) rubber isolator [3x] aligning rubber iso- lator only for 2.0r 1 black (sw) rubber isolato...
20 subaru impreza 1.5r; 2.0r 1 hose on heat exchanger inlet 2 spacer bracket 3 spacer bracket already on vehicle installing spacer bracket only for 1.5r ensure sufficient distance for clutch actua- tion! 2 black (sw) rubber isolator 1 cable tie aligning rubber iso- lator 1 spacer bracket already on ...
21 subaru impreza 1.5r; 2.0r combustion air 1 combustion air pipe a = 235 mm discard section x cutting combus- tion air pipe to length 2 heater unit 4 combustion-air intake pipe 1 combustion-air intake silencer 3 27 mm dia. Hose clamp installing intake pipe punch through pre-punched hole in cover. 1...
22 subaru impreza 1.5r; 2.0r fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un...
23 subaru impreza 1.5r; 2.0r 1 metering pump, rubber-coated clamp 2 noise isolation mounts, flanged nut m6 [2x] 3 hole, angle bracket, large diameter wash- er, m6x20 bolt, existing m6x20 flanged nut installing metering pump install fuel sender according to manufactur- er's instructions. Route fuel l...
24 subaru impreza 1.5r; 2.0r 1 fuel line already present in vehicle 2 fuel line already present in vehicle 4 grommet 3 mecanyl fuel line, metering-pump wiring harness routing through into pas- senger compart- ment route mecanyl fuel line and wiring harness along fuel lines already present in vehicle...
25 subaru impreza 1.5r; 2.0r route mecanyl fuel line along existing lines and secure with cable ties! 1 mecanyl fuel line routing in engine compart- ment to heater unit 1 heater unit 2 hose section, 10 mm dia. Hose clamp [2x] 3 mecanyl fuel line connec- tion on heater unit 55 1 1 56 1 2 3.
26 subaru impreza 1.5r; 2.0r exhaust system 1 exhaust pipe a = 650 mm 2 exhaust end section b = 85 mm discard section x preparing exhaust pipe ensure sufficient distance to neighboring components. 1 heater unit 3 exhaust pipe, 650 mm long 2 hose clamp installing exhaust pipe shape exhaust pipe as sh...
27 subaru impreza 1.5r; 2.0r ensure sufficient distance to neighboring components. 2 exhaust pipe 1 red (rt) rubber isolator 7 hole, m6 rivet nut, m6x20 bolt, spring lock- washer already present in vehicle 6 perforated bracket 4 exhaust silencer, m6x20 bolt, m6 flanged nut 3 hose clamp [2x] 5 exhaus...
Subaru impreza 1.5r; 2.0r webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49- (0)1805-932278 hotfax +49-(0)395-5592-353 - http://www.Webasto.De feel the drive final work warning! Reassemble disassembled components in reverse order. Check all hoses, hose, spring and caillau clamps, as we...
29 29 subaru impreza 1.5r; 2.0r operating instructions for end customer please remove page and add to the vehicle operating instructions. Rule of thumb for operating additional heater: driving time = heating time! Before parking the vehicle, make the following settings: 1 air outlet to windshield 2 ...
30 subaru impreza 1.5r; 2.0r template with hole pattern for spring strut dome 7.0 mm dia. 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal ...
31 subaru impreza 1.5r; 2.0r template for bracket biegelinie 50mm 20mm 0 100 mm 100 mm scale 1:1 compare the size of the printed version with di- mension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. 7.0 mm dia....
32 subaru impreza 1.5r; 2.0r 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Template for perforated bracket a 8.5 mm dia. Template ...
33 subaru impreza 1.5r; 2.0r template for fuel sender 6 mm dia. 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size..
34 subaru impreza 1.5r; 2.0r 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Template for fuel standpipe.
