Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Opel corsa 1311770a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation locati...
Opel corsa 1311770a_en 3 heater unit/installation kit foreword these installation instructions apply to opel corsa diesel vehicles - for validity, see page 2 - from mod- el year 2007 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded....
Special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Opel corsa specific risk of injury or fatal ac...
Opel corsa 1311770a_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label....
Opel corsa 1311770a_en 6 preparing electrical system only with automatic air-conditioning produce connection as shown in wiring dia- gram with tab receptacle. Pull line section 1 (2,000 mm long, 0.75 mm²) into protective sleeving and install in passenger compart- ment together with wiring harness fo...
Opel corsa 1311770a_en 7 electrical connections fuse holder, k3 relay with manual air condi- tioning 1 7 mm dia. Hole, m6x20 bolt, large diameter washer, flanged nut 2 angle bracket 3 retaining plate for fuse holder, m5x16 bolt, large diameter washer, k3 relay, flanged nut on angle bracket digital t...
Opel corsa 1311770a_en 8 fan controller for manual air conditioning wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e m1 a60 fan motor rt red x1 6-pin connector fu5 fuse 40a ws white f3 fuse, 25 a r1 a60 resistor group sw black k3 fan relay s1 a60...
Opel corsa 1311770a_en 9 automatic air-conditioning fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e m1 a13 fan motor rt red x1 6-pin heater unit connector fu5 fuse 40a ws white f3 fuse, 25 a y1 a13 fan controller sw black k3 fan r...
Opel corsa 1311770a_en 10 connection to connector 1 of fuse and relay box 2. Produce connections as shown in wiring dia- gram. 3 brown (br) wire to fan controller y1 a13 4 black (sw) wire from k3/30 5 red (rt) wire to k3/87a 6 brown (br) wire from fuse fu5 connect- ing fan-mo- tor connection to gray...
Opel corsa 1311770a_en 11 remote option (telestart) fasten receiver 1 with suitable means (dou- ble-sided adhesive tape). Installing receiver 1 antenna installing antenna temperature sensor for htm100 only fasten temperature sensor 1 with suitable means (double-sided adhesive tape). Installing tempe...
1311770a_en 12 opel corsa preparing heater unit b1 = 250 mm b2 = 20 mm c = 80 mm d = 330 mm discard section x cutting coolant hoses to length 1 20x20 connecting pipe 2 27 mm dia. Hose clamp [2x] preassem- bling hose c on heater unit preparing installation location 1 drill 9.1 mm dia. Hole; install r...
1311770a_en 13 opel corsa 1 loosely screw m6x30 bolt into rivet nut 2 copy hole pattern 3 bracket copying hole pat- tern 1 copy hole pattern [2x], remove bracket copying hole pat- tern 1 drill 9.1 mm hole; install rivet nut [3x each] installing rivet nut insert one 5 mm shim each between bracket 2 a...
1311770a_en 14 opel corsa 1 mount m6x20 bolt, spring lockwasher on rivet nut [2x each] installing bracket installing heater unit ejot screw bolt, tightening torque 10 nm! 1 ejot screw [2x] installing heater unit ejot screw bolt, tightening torque 10 nm! 1 ejot screw installing heater unit 1 wiring h...
Opel corsa 1311770a_en 15 combustion air 1 combustion air pipe a = 250 mm discard section x cutting combus- tion air pipe to length route combustion-air intake pipe 1 under battery carrier 2 combustion-air intake muffler 3 27 mm dia. Hose clamp installing intake pipe and muffler 1 combustion-air int...
Opel corsa 1311770a_en 16 exhaust system 1 exhaust pipe a = 280 mm 2 exhaust end section b = 80 mm discard section x preparing exhaust pipe 1 muffler 2 m6x20 bolt, flanged nut 3 perforated bracket 4 mount m6x20 bolt, large diameter washer, flanged nut in existing hole installing muffler 1 hose clamp...
Opel corsa 1311770a_en 17 coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Po- sition hose clamps and ...
Opel corsa 1311770a_en 18 disconnect hose to heat exchanger inlet 1 on connection piece of engine outlet. Discard spring clip 2. Cutting point slide black (sw) rubber isolator 1 onto original vehicle hose to heat exchanger inlet 2 and position. 3 slide black (sw) rubber isolator onto hose d and posi...
Opel corsa 1311770a_en 19 connect hose a and b. Connect- ing engine outlet 32 a b a.
Opel corsa 1311770a_en 20 fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- l...
Opel corsa 1311770a_en 21 connect fuel line 2 from heater unit to pres- sure side of metering pump [side with con- nector]. 1 wiring harness of metering pump, connec- tor mounted 3 hose section, 10 mm dia. Hose clamps [2x] connect- ing meter- ing pump remove fuel-tank sending unit 3 in accor- dance ...
Opel corsa 1311770a_en 22 fuel line 1 from fuel standpipe on intake side of metering pump [side without connector]. Check the position of the components; adjust if necessary. Check that they have free clear- ance. 2 hose section, 10 mm dia. Hose clamp [2x] connect- ing meter- ing pump 40 1 2.
Opel corsa 1311770a_en 23 final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Only use manufacturer-approved coolant. Spray the heater unit components with anti...
Opel corsa feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 02/2007 printing: steffen 1311770a_en operating instructions for end customer please remove page and add to the vehicle operating instructions. ...
Opel corsa 1311770a_en 25 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize mar- gins” and 100% of the normal size. Template for fuel standpipe.
