Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 toyota corolla verso validity vehicle and engine types and equipment variants not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digital timer and summer/winter swi...
3 3 toyota corolla verso heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword the installation instructions apply t...
4 4 special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Toyota corolla verso specific risk of inju...
5 toyota corolla verso heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. -...
6 toyota corolla verso preparing electrical system only with automatic air- conditioning wiring sections 1 and 3 will be required later for fan controller. Wiring sections 2 and 6 will be required later for connecting fuse f4. Cutting wires to length wiring sections 2, 4 and 5 will be required later...
7 toyota corolla verso electrical connections fuse holder, k3 relay fuse f4 and k3.1 relay only with automatic air- conditioning! 1 battery holder 3 fuse holder preassembled 2 7 mm dia. Hole, m6x20 bolt, preassembled fuse holder, m6 flanged nut digital timer 1 digital timer wiring harness installati...
8 toyota corolla verso fan controller for manual air conditioning wiring dia- gram for manual air condition- ing webasto components toyota components colors and symbols legend hg heater unit fa fan fuse rt red f3 25 a fuse gm fan motor ws white k3 fan relay gr fan relay sw black wg resistor group br...
9 toyota corolla verso connection on 2-pin connector df on fuse and relay carrier. 1 fuse and relay carrier 2 connector df fan con- troller for manual air condition- ing connection on 2-pin connector df on fuse and relay carrier. Make connections as shown in wiring diagram with connectors (yellow) p...
10 toyota corolla verso automatic air-conditioning fan controller wiring diagram webasto components toyota components colors and symbols legend hg heater unit tt-c gm fan motor rt red f3 25 a fuse gr fan relay ws white f4 additional 3 a fuse grr fan controller sw black k3 fan relay kb air-conditioni...
11 toyota corolla verso connection on 3-pin connector df from fuse and relay carrier. Produce connections as shown in wiring diagram with 3x distributor and tab receptacles provided. 1 connector df 2 black (sw) wire to fan motor fan control remove wire 4 from connector df. Insulate wire 4 and 6 and ...
12 toyota corolla verso connector of a/c control panel equipment- dependent with automatic air-conditioning connector of a/c control panel, 24-pin connector of a/c control panel equipment- dependent with two-zone automatic air- conditioning connector of a/c control panel, 28-pin 3 4 1 2 7 8 5 6 11 1...
13 toyota corolla verso remote option (telestart) 1 m5x16 bolt, bracket, m5 flanged nut on existing hole 2 receiver, mounted on bracket installing receiver 1 antenna installing antenna 2 13 1 i 1 14.
14 toyota corolla verso remote option (thermo call) 1 receiver, m5x20 bolts, flanged nuts, washer [4x each] 2 lower footwell cover on front passenger side installing receiver 1 antenna installing antenna 1 pushbutton 2 blind cap 3 center console installing push button 1 2 15 i 1 16 1 17 2 3.
15 toyota corolla verso preparing installation location picture shows bracket with index f! 2 bracket 1 7 mm dia. Hole hole in bracket copy hole pattern at position 3 [2x]. Remove bracket again. Drill 9.1 mm dia. Hole at position 3 [2x] in frame side member and mount rivet nuts. 2 bracket, loosely m...
16 toyota corolla verso installing heater unit connect wiring harness for heater unit before installation. Insert two washers between heater unit and bracket at position 3. Tighten ejot screws to 10 nm! 1 bracket 2 ejot screw [2x] 3 ejot screw installing heater unit ejot screw bolt, tightening torqu...
17 toyota corolla verso coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any cold water running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and s...
18 toyota corolla verso b = 770 mm c = 600 mm hose a = 90° molded hose, included hose c with long 90° elbow discard section x cutting coolant hoses to length push braided protection hoses onto hose b and c. Push on heat shrink plastic tubing and shrink. X = 50 mm y = 25 mm 1 25 mm heat shrink plasti...
19 toyota corolla verso disconnect original vehicle hose 2 from connection piece of engine outlet. Original vehicle spring clip 1 will be reused! 1 original vehicle spring clip 2 hose from engine outlet to heat exchanger inlet cutting point mount hose a on connection piece of engine outlet and faste...
20 toyota corolla verso combustion air 1 combustion-air intake pipe 2 27 mm dia. Hose clamp installing intake pipe 6 mm dia. Hole 1 in plastic part of cooling air duct if not yet installed. Hole for cable tie 1 combustion-air intake pipe 3 combustion-air intake muffler 2 cable tie fastening muffler ...
21 toyota corolla verso fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless ...
22 toyota corolla verso fasten metering pump on existing hole on fuel tank with rubber-coated p-clamp, silentblock and flanged nut [2x]. 1 rubber-coated p-clamp, silentblock, large diameter washer, flanged nut [2x] 2 metering pump installing metering pump fuel line from heater unit on pressure side ...
23 toyota corolla verso exhaust system 1 exhaust pipe a = 240 mm 2 exhaust end section b = 230 mm discard section x preparing exhaust pipe 2 muffler 1 m6x20 bolt, spring lockwasher installing muffler 3 exhaust muffler 1 exhaust pipe 2 hose clamp [2x] installing exhaust pipe 1 wheel well trim 2 42 mm...
24 toyota corolla verso 2 exhaust end section 1 hose clamp 3 red (rt) rubber isolator with groove, pushed on installing exhaust end section first position red (rt) rubber isolator 2 on exhaust end section 3 from below, then insert with groove in underride protection 1. Align end cap of exhaust end s...
Toyota corolla verso webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49- (0)1805-932278 hotfax +49-(0)395-5592-353 - http://www.Webasto.De feel the drive printed in germany 12/07 printing: steffen final work warning! Reassemble the disassembled components in reverse order. Check all hos...
26 26 toyota corolla verso operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we rec...
