Water heater installation instructions ident. No.: 1315129b_en fee euro 10.00 © webasto ag toyota verso diesel from model year 2009 for left-hand drive vehicles only automatic air-conditioning manual / automatic transmission feel the drive warning! Hazard warning: incorrect installation or repair of...
Toyota verso 1315129b_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation loca...
Toyota verso 1315129b_en 3 heater/installation kit heater recommended for the respective vehicle class: the selection of the heater is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions apply to vehicles ...
Toyota verso 1315129b_en 4 mechanical system electrical system coolant connection fuel connection exhaust system combustion air special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of in...
Toyota verso 1315129b_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type labe...
Toyota verso 1315129b_en 6 preparing electrical system all vehicles cut corrugated tube provided to length. 1 10 mm dia. Corrugated tube, 2,100 mm long 2 17 mm dia. Corrugated tube, 700 mm long cutting corrugat- ed tube to length replace 25 a fuse f3 with 10 a fuse. 1 m5x20 bolt, washer, flanged nut...
Toyota verso 1315129b_en 7 electrical connections wiring harness pass through 1 protective rubber plug wiring harness pass through 1 wiring harnesses of digital timer and fan con- troller 2 corrugated tube wiring har- ness in- stallation diagram fuse holder, k3 relay 1 original vehicle bolt 2 route ...
Toyota verso 1315129b_en 8 positive wire 1 positive battery terminal 2 cut positive wire to length, 8 mm dia. Cable lug digital timer and summer/winter switch op- tion 1 digital timer 2 summer/winter switch, drilled hole 12 mm dia. Wiring har- ness in- stallation diagram ground wire 1 original m6 bo...
Toyota verso 1315129b_en 9 fan controller wiring dia- gram webasto components vehicle components colours and symbols legend hg heater tt-c/e ge fan unit rt red x1 6-pin connector e23 ge connector ws white f3 replace 25 a with 10 a fuse. Acc ac control sw black d47 40-pin acc connector br brown k3 fa...
Toyota verso 1315129b_en 10 connection to 40-pin connector 1 from acc produce connections as shown in wiring dia- gram. 2 yellow (ge) wire htr/ig 3 red (rt) wire of k3/87a 4 black (sw) wire of k3/30 5 yellow (ge) wire of connector d47/1 connec- tion to acc remote option (telestart) fasten receiver 1...
1315129b_en 11 toyota verso preparing installation location 1 bracket 2 drill out hole to 8.5 mm dia. Drilling bracket when installing bracket, align it parallel to original vehicle edge 2. Insert 20mm shim between bracket and vehi- cle! 1 m8x40 bolt, 20 mm shim 3 copy hole pattern, 7 mm dia. Hole c...
1315129b_en 12 toyota verso 1 angle bracket 2 m6x35 bolt, large diameter washer, 20 mm shim, flanged nut 3 exhaust muffler preassem- bling ex- haust muffler a 20 mm shim must be positioned between bracket and vehicle at position 2. 1 70 mm edge protection [2x] 2 m8x40 bolt, spring lockwasher, 20mm s...
1315129b_en 13 toyota verso 1 loosely mount ejot screw [2x] installing heater position angle bracket 2 between heater and bracket. Tighten all bolts. 1 ejot screw 3 preassembled exhaust muffler installing heater 23 1 1 24 1 3 2.
Toyota verso 1315129b_en 14 water warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Po- sition hose and spring clips so th...
Toyota verso 1315129b_en 15 a 15x18 90° molded hose provided c 20x20 90° molded hose provided d 20x20 180° molded hose provided discard sections x. B = 900 d = 40 e = 560 cutting coolant hoses to length push braided protection hose onto hose b and e and cut to length. Cut heat shrink plastic tubing ...
Toyota verso 1315129b_en 16 connect hose a on engine outlet and connect to 180° elbow from hose b. Connect- ing engine outlet cut rub protection 1 provided in half. Glue one section onto charge-air tube in area of spring clips 2. Gluing rub protection slide black (sw) rubber isolator 1 onto hose b. ...
Toyota verso 1315129b_en 17 1 original vehicle line 2 hose on heat exchanger inlet 3 spacer bracket fastening hose to heat ex- changer in- let 1 hose on heat exchanger inlet connect- ing heat exchanger inlet 1 m6x20 bolt, pin lock in existing hole [2x each] 2 rubber-coated pipe clamp [2x] installing...
Toyota verso 1315129b_en 18 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less speci...
Toyota verso 1315129b_en 19 remove rubber plugs and mount rivet nut at position 1. Installing rivet nut 1 silent block, flanged nut 2 metering pump 3 rubber-coated pipe clamp installing metering pump 1 wiring harness of metering pump, connec- tor mounted 2 hose section, 10 mm dia. Hose clamp [2x] 3 ...
Toyota verso 1315129b_en 20 exhaust system 1 exhaust pipe a = 180 2 exhaust end section b = 260 discard section x preparing exhaust pipe 1 hose clamp [2x] 2 exhaust pipe installing exhaust pipe 1 hose clamp 2 exhaust end section 3 red (rt) rubber isolator with groove 4 position red (rt) rubber isola...
Toyota verso 1315129b_en 21 combustion air 1 combustion air pipe a = 290 discard section x cutting combus- tion air pipe to length drill out original vehicle hole 1 to 9.1mm dia. And mount m6 rivet nut! Installing rivet nut 1 combustion-air intake pipe 2 27 mm dia. Hose clamp installing intake pipe ...
Toyota verso 1315129b_en 22 final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Only use manufacturer-approved coolant. Spray the heater components with anti-co...
Toyota verso 1315129b_en 23 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we re...
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Toyota verso printed in germany 07/2010 printing: stef- fen 1315129b_en feel the drive webasto ag postfach 80 d-82131 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De.
