Wasserheizgeräte water heaters verwarmingsapparaat chauffages à eau riscaldori ad acqua vattenwärmeaggregat 02/2003 einbauanweisung installation instructions inbouw handleiding notice de montage istruzioni di montaggio monteringsanvisning thermo top z aufrüstung zur standheizung upgrade to auxiliary...
Inhaltsverzeichnis 1 bestimmungen für den einbau . . . . . . . . . . . . . . . . . . . . . . . . 1 2 verwendung / ausführung . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 einbauort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 typschild (nur zuheiz...
Thermo top z / thermo top c regulations governing installation 29 1 regulations governing installation 1.1. Statutory regulations governing installation the thermo top z and thermo top c heaters have been type-tested and approved in accordance with ec directives 72/245/eec (emc) and 2001/56/ec (heat...
Regulations governing installation thermo top z / thermo top c 30 2.5. Combustion air inlet 2.5.1. The air for the combustion chamber of the heater must not be extracted from the passenger cabin of the vehicle. 2.5.2. The air inlet must be positioned in such a way that it cannot be obstructed by oth...
Thermo top z / thermo top c use / version 31 2 use / version 2.1. Use of the water heaters the thermo top c water heater is designed for use as an auxiliary heating system in conjunction with the vehicle’s own heating system – to heat the passenger cabin – to defrost the vehicle windows – to preheat...
Installation location thermo top z / thermo top c 32 3 installation location the water heater must be installed outside the passenger cabin. The heaters should ideally be installed in the engine compartment in a splash-proof area of the front wing or on the bulkhead. The heaters must be installed in...
Thermo top z / thermo top c installation location 33 fig. 2: thermo top z / thermo top c installation drawing 1 circulating pump (optional with the thermo top z) 2 fuel filler neck 3 water outlet port 4 exhaust outlet port 5 combustion air inlet 6 water inlet port tzea_02_gb_e.Fm seite 33 montag, 3....
Model plate (additional heater only) thermo top z / thermo top c 34 4 model plate (additional heater only) the model plate must be positioned so that it cannot be damaged and must be clearly legible when the heater is installed (otherwise a duplicate model plate must be used). Inapplicable years mus...
Thermo top z / thermo top c bracket (additional heater only) 35 5 bracket (additional heater only) the bracket must be secured to the car body or an intermediate bracket with at least four m6 screws. Washers and spring rings must be used. Washers with a minimum diameter of 22 mm must be used if the ...
Installation example in a car thermo top z / thermo top c 36 6 installation example in a car fig. 4: installation example for a thermo top z / thermo top c heater in a car 1 radiator 2 cooling water thermostat 3 water pump (for the car engine) 4 car engine with standard equipment 5 water heater 6 ba...
Thermo top z / thermo top c connection to the vehicle cooling system 37 7 connection to the vehicle cooling system the heaters are connected to the vehicle cooling system as shown in figures 4, 5 and 6. The system must contain at least 4 litres of coolant. The heater must be integrated into the cool...
Connection to the vehicle cooling system thermo top z / thermo top c 38 7.1. To retrofit the circulating pump (retrofitting only) make the electrical connection as shown on the circuit diagram. The circulating pump may be installed either on the space available for it on the heater or in the water s...
Thermo top z / thermo top c fuel system integration (additional heater only) 39 8 fuel system integration (additional heater only) 8.1. Fuel supply the values for the maximum pressure at the fuel extraction point are shown in the table below. Note a fuel feed line can normally be identified by the f...
Fuel system integration (additional heater only) thermo top z / thermo top c 40 the fuel extractor should not be located near the engine, as gas bubbles may form in the lines on account of heat radiated from the engine. This may cause problems during combustion. When installing the heater in a vehic...
Thermo top z / thermo top c fuel system integration (additional heater only) 41 8.3. Connecting two pipes with a hose the correct procedure for connecting fuel lines with hosing is shown in figure 9. Ensure that there are no leaks. 8.4. Metering pump the metering pump is a combined delivery, meterin...
Fuel system integration (additional heater only) thermo top z / thermo top c 42 8.4.1. Installation location before installing the metering pump ensure that the maximum pressure at the extraction point is less than the maximum value shown in the table on page 39. It is advisable to install the meter...
Thermo top z / thermo top c combustion air supply (additional heater only) 43 9 combustion air supply (additional heater only) the intake opening for combustion air must be located so that it cannot become clogged with dirt. It must not point towards the front of the car. A combustion air intake lin...
Exhaust pipe (additional heater only) thermo top z / thermo top c 44 10 exhaust pipe (additional heater only) the exhaust pipe (internal diameter 22 mm) can be installed with several bends (270° altogether, minimum bending radius 50 mm). The total length of the exhaust pipe must be not less than 500...
Thermo top z / thermo top c electrical connections (additional heater) 45 11 electrical connections (additional heater) 11.1. Control module / heater connection make the electrical connections to the heater as shown in figure 16. Fig. 15: electrical connections for the thermo top z additional heater...
Circuit diagrams (additional heater) thermo top z / thermo top c 46 12 circuit diagrams (additional heater) 12.1. Legend for circuit diagrams ➀ diagnostic ➁ external temperature ➂ cooling water ➃ vehicle fan fuse fitted in the vehicle cable colours bl br ge gn gr or rt sw vi ws blue brown yellow gre...
Thermo top z / thermo top c circuit diagrams (additional heater) 47 fig. 16: automatic circuit for thermo top z additional heater, 12 v (see page 46 for legend) ϑ ϑ ➀ ➁ tzea_02_gb_e.Fm seite 47 montag, 3. Februar 2003 2:09 14.
Electrical connections (retrofit) thermo top z / thermo top c 48 13 electrical connections (retrofit) 13.1. Control module / heater connection make the electrical connections to the heater as shown in figure 19. 13.2. Installation and connection of the timer install the timer as shown in figure 17. ...
Thermo top z / thermo top c electrical connections (retrofit) 49 fig. 18: to retrofit the thermo top z to an auxiliary heater + sw 0,5 sw 0,5 gn/ws 0,5 sw 0,5 sw sw sw rt rt rt k3 tzea_02_gb_e.Fm seite 49 montag, 3. Februar 2003 2:09 14.
Circuit diagrams (retrofit) thermo top z / thermo top c 50 14 circuit diagrams (retrofit) 14.1. Legend for circuit diagrams ➀ diagnostic ➁ external temperature ➂ cooling water ➃ vehicle fan fuse fitted in the vehicle cable colours bl br ge gn gr or rt sw vi ws blue brown yellow green grey orange red...
Thermo top z / thermo top c circuit diagrams (retrofit) 51 fig. 19: automatic circuit for thermo top c auxiliary heater, 12 v timer (see page 50 for legend) !" " # ϑ ϑ # $# $ $ $ $% $ & ' $% $% ( ) $# * * * + $ $ $% $ $ $ , , ➀ ➁ ➃ tzea_02_gb_e.Fm seite 51 montag, 3. Februar 2003 2:09 14.
Starting the heater for the first time thermo top z / thermo top c 52 15 starting the heater for the first time note: refer to the safety instructions in the operating and maintenance instructions. Read the operating and maintenance instructions before starting the heater. After you have installed t...
Thermo top z / thermo top c troubleshooting 53 16 troubleshooting 16.1. Fault lock-out due to faults in the heater fuel is supplied for max. 180 seconds if the flame does not start to burn. Fuel is supplied for max. 85 seconds if the flame goes out during operation. The fuel supply is shut off immed...
Technical data thermo top z / thermo top c 54 17 technical data 17.1. Technical data except where limit values are specified, these technical data refer to the usual heater tolerances of ± 10% at an ambient temperature of +20 °c and at the rated voltage. 17.1.1. Fuel for thermo top z/c (petrol): the...
Thermo top z / thermo top c technical data 55 heater operation thermo top z - b thermo top c - b thermo top z - d thermo top c - d ec licensing symbol e1 model water heater with evaporator-type burner heat output full load part load 5.0 kw 2.5 kw fuel petrol diesel fuel consumption full load part lo...
