Water heater unit installation instructions ident. No.:1315210a_en fee euro 10.00 © webasto ag peugeot 3008 diesel from model year 2009 left-hand drive vehicle manual transmission automatic air-conditioning feel the drive warning! Hazard warning: incorrect installation or repair of webasto heating s...
Peugeot 3008 1315210a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation loca...
Peugeot 3008 1315210a_en 3 heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions app...
Peugeot 3008 1315210a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. R...
Peugeot 3008 1315210a_en 5 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not apply from the duplicate label. - attach the...
Peugeot 3008 1315210a_en 6 preparing electrical system cut off black (sw) wire 5 (0.75 mm²) from wir- ing harness of heater unit. Cut off red/white (rt/ws) wire 6 (4 mm²) of fuse f3. Remove in- sulation from ground wires to node point and cut off brown (br) wire 4 (0.75 mm²) from wir- ing harness of...
Peugeot 3008 1315210a_en 7 electrical system positive and ground wire 1 positive red (rt) wire on original vehicle posi- tive support point 2 brown (br) ground wire on original vehicle ground support point digital timer 1 digital timer wiring har- ness in- stallation diagram fuse holder, k3 relay 1 ...
Peugeot 3008 1315210a_en 8 fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e bsi central electrical box for passenger compartment gn green k3 fan relay ws white 1 wiring harness of digital timer st a 20-pin connector bsi rt red 2 he...
Peugeot 3008 1315210a_en 9 press in locking lug 1 and fold down bar 3. 2 20-pin blue connector pulling connector off bsi and removing connection on 20-pin blue (bl) connector 2 from bsi. Insert microtimer from brown (br) wire 1 in pin 6. Complete bsi connector and mount. Route wiring harness of digi...
Peugeot 3008 1315210a_en 10 remote option (telestart) fasten receiver 2 with adhesive tape onto cross member 1! Installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with adhesive tape installing tempera- ture sensor 12 1 2 13 1 1 14.
1315210a_en 11 peugeot 3008 preparing installation location 1 bracket of part a 2 m6x12 bolt, flanged nut [2x each] 3 bracket of part b preparing bracket loosely install bracket (a and b) 5 and brack- et of charge-air tube 2. 1 m6x16 bolt, spring lockwasher, large diam- eter washer on existing threa...
1315210a_en 12 peugeot 3008 installing heater unit 1 bracket of charge-air tube 2 charge-air tube installing charge-air tube 1 ejot screw [2x] installing heater unit ensure sufficient distance to charge-air tube 2! 1 ejot screw installing heater unit 1 wiring harness of heater unit connect- ing wiri...
Peugeot 3008 1315210a_en 13 coolant circuit warning! Any coolant running off should be collected using an appropriate container! Route coolant hoses kink-free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coolan...
Peugeot 3008 1315210a_en 14 hose a = 180° (18x18) molded hose discard section x b = 630 c = 130 d = 500 cutting coolant hoses to length push braided protection hoses onto hose b and d and cut to length. Cut heat shrink plastic tubing to length and shrink to size. 1 50 mm long heat shrink plastic tub...
Peugeot 3008 1315210a_en 15 7 mm dia. Hole at position 2 in original vehicle bracket 1! 3 m6x20 bolt, flanged nut 4 48 mm dia. Rubber-coated p-clamp installing p-clamp connect- ing heater unit outlet route hose d through 48 mm dia. Rubber- coated p-clamp 1. Routing in engine compart- ment 1 hose on ...
Peugeot 3008 1315210a_en 16 push black (sw) rubber isolator 1 onto hose b and align on charge-air tube. Connect- ing heater unit inlet route hose b through 48 mm dia. Rubber- coated p-clamp 1. Routing in engine compart- ment push black (sw) rubber isolator 2 onto hose b. 1 engine-outlet hose section...
Peugeot 3008 1315210a_en 17 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specifi...
Peugeot 3008 1315210a_en 18 route fuel line and wiring harness of meter- ing pump 2 in corrugated tube to installation location of metering pump. 1 line duct installing lines angle down perforated bracket 1 by approx. 85° and drill out to 8.5 mm dia. At position 2. Preparing perforated bracket 1 per...
Peugeot 3008 1315210a_en 19 1 wiring harness of metering pump, connec- tor mounted 2 fuel line from heater unit, hose section, 10 mm dia. Clamp [2x] connect- ing to me- tering pump cut off fuel supply line 3 at position 2. 1 hose section, 10 mm dia. Clamp [2x] 2 8x5x8 fuel standpipe, 10 mm dia. Clam...
Peugeot 3008 1315210a_en 20 combustion air 1 combustion air pipe a = 320 discard section x cutting combus- tion air pipe to length 1 27 mm dia. Clamp 2 combustion air pipe installing combus- tion air pipe remove rubber coating from p-clamp 1 p-clamp 48 mm dia. Hole 2 m6x20 bolt, flanged nut, existin...
Peugeot 3008 1315210a_en 21 exhaust gas 1 exhaust pipe a = 290 2 exhaust end section b = 250 preparing exhaust pipe when drilling, watch components located be- hind! 1 7 mm dia. Hole drilling hole in cross member 1 muffler 2 m6x50 bolt, spring lockwasher, 30 mm shim, flanged nut installing muffler 1...
Peugeot 3008 1315210a_en 22 1 exhaust end section 2 angle bracket 3 m6x20 bolt, p-clamp, flanged nut preparing exhaust pipe angle bracket 1placed flush and copy hole pattern 4 to underride protection 2. Cut out underride protection 2 on marking at position 3. 3 discard section 4 7 mm dia. Hole prepa...
Peugeot 3008 printed in germany 01/2010 printing: stef- fen 1315210a_en feel the drive webasto ag postfach 80 d-82131 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De final work warning! ...
Peugeot 3008 1315210a_en 24 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we re...
