Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Opel vivaro 1311875a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation locat...
Opel vivaro 1311875a_en 3 heater unit/installation kit optional heater control either: heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword thes...
Special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Opel vivaro specific risk of injury or fatal a...
Opel vivaro 1311875a_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label...
Opel vivaro 1311875a_en 6 electrical connections digital timer and summer/winter switch option 1 digital timer 2 summer/winter switch, drilled hole 12 mm dia. Connection of positive wire connect red (rt) positive wire, 4mm², to positive support point. Fasten retaining plate of fuse holder with 3x9 s...
Opel vivaro 1311875a_en 7 fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin connector wg resistor group x70 ws white f3 fuse, 25 a gs fan switch s95 sw black f4 additional fuse, 30 a fc25 25 a fan fuse br ...
Opel vivaro 1311875a_en 8 1 isolating relay k3.1, m5x16 bolt, flanged nut on existing hole 2 mount m8x16 bolt, flanged nut in existing hole 3 brown (br) wire from k3.1/85, 8 mm dia. Cable lug installing isolating relay connection to connector s95 4 of fan switch. Produce connections as shown in wiri...
Opel vivaro 1311875a_en 9 remote option (telestart) drill out bracket 3 to 6.5 mm dia. At position 2. 1 receiver 2 m6x20 bolt in existing hole installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with suitable means 2 ventilation duct instal...
1311875a_en 10 opel vivaro preparing heater unit 2.0 l dci a = 580 mm b = 50 mm c = 470 mm discard section x. Push braided protection hose onto hose a and c. Cutting coolant hoses to length 2.5 l dci a = 755 mm b = 50 mm c = 655 mm discard section x. Push braided protection hose onto hose a and c. C...
1311875a_en 11 opel vivaro before installing, insert m8x20 bolt 1 in bracket 3. 2 flanged nut (3x) preassem- bling bracket on heater unit 1 exhaust pipe a = 330 mm 2 exhaust end section b = 140 mm discard section x preparing exhaust pipe 1 exhaust muffler 2 m6x20 bolt, flanged nut preassem- bling ex...
1311875a_en 12 opel vivaro 1 strut 2 loosely premount ejot screw [2x] preassem- bling strut on heater unit installing heater unit 1 remove air ducting trim removing trim 1 remove trim removing trim 1 m8x20 bolt, flanged nut [2x each] on existing holes installing heater unit 18 1 2 2 19 1 20 1 21 1 1.
1311875a_en 13 opel vivaro tighten ejot screws on heater unit, tightening torque 10 nm. Connect wiring harness on heater unit. 1 premounted strut 2 m10x16 bolt, spring lockwasher in existing threaded hole installing bracket ensure sufficient distance to neighboring components. 1 m8x12 bolt in existi...
Opel vivaro 1311875a_en 14 coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and s...
Opel vivaro 1311875a_en 15 2.0 l dci connect hose b and c. Con- nection to heater unit slide rubber isolator 1 onto hose c. Slide rubber isolator onto hose a (hidden in photo). 2 spacer bracket routing in engine compart- ment 1 original vehicle hose of engine outlet/heat exchanger inlet removing ori...
Opel vivaro 1311875a_en 16 1 engine-outlet hose section con- nection on engine outlet before connecting, fill the coolant hoses with coolant. Position rubber isolator on hose a and c on original vehicle wiring harness. 1 hose section of heat exchanger inlet con- nection on heat exchanger inlet 2.5 l...
Opel vivaro 1311875a_en 17 pull original vehicle hose 3 of heat exchanger inlet off bleeder valve 2. Spring clip 1 will be reused. Pulling off original vehicle hose turn bleeder valve 2 toward front. 1 hose section of heat exchanger inlet turning valve 1 hose section of heat exchanger inlet 2 origin...
Opel vivaro 1311875a_en 18 combustion air 1 combustion air pipe a = 300 mm discard section x cutting com- bustion air pipe to length 1 retaining clip in hole of strut 2 27 mm dia. Hose clamp 3 combustion-air intake pipe 4 combustion-air intake muffler installing intake pipe a 1 x 36 2 1 3 4.
Opel vivaro 1311875a_en 19 fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unle...
Opel vivaro 1311875a_en 20 ensure proper installation position of metering pump 4, see "installation instructions“. Connect fuel line from heater unit 1 to pressure side of metering pump [end with connector]. 2 wiring harness of metering pump, single- wire seal, tab connector, connector housing 3 fl...
1311875a_en 21 opel vivaro installing trim pieces cut out trim piece 1 in area of markings. Cutting out trim piece 1 trim piece installing trim piece cut out trim piece 1 in area of markings. Cutting out trim piece 1 trim piece installing trim piece 42 1 43 1 44 1 45 1.
Opel vivaro feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 05/2007 printing: steffen 1311875a_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and ...
Opel vivaro 1311875a_en 23 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we rec...
