Water heater installation instructions ident. No.: 1314945b_en fee euro 10.00 © webasto ag toyota urban cruiser gasoline from model year 2009 left-hand drive vehicle feel the drive warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the ...
Toyota urban cruiser 1314945b_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installat...
Toyota urban cruiser 1314945b_en 3 heater/installation kit foreword these installation instructions apply to vehicles toyota urban cruiser gasoline - for validity, see page 2 - from model year 2009 and later, assuming technical modifications to the vehicle do not affect instal- lation, any liability...
Toyota urban cruiser 1314945b_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or expl...
Toyota urban cruiser 1314945b_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate t...
Toyota urban cruiser 1314945b_en 6 electrical system fuse holder, k3 relay 1 angle bracket 2 fuse f1-3 mounted 3 m5x16 bolt, washer, retaining plate of fuse holder, m5 nut 4 k3 relay 5 m6x20 bolt, existing threaded hole wiring harness pass through remove sealing plug and replace with protective rubb...
Toyota urban cruiser 1314945b_en 7 fan controller for manual air conditioning wiring dia- gram webasto components vehicle components colours and symbols legend hg heater tt-c/e/p gm fan motor rt red x1 6-pin heater connector e4 2-pin connector gm ws white f3 25 a fuse grs fan relay sw black k3 fan r...
Toyota urban cruiser 1314945b_en 8 automatic air-conditioning fan controller wiring dia- gram webasto components vehicle components colours and symbols legend hg heater tt-c/e/p gm fan motor rt red x1 6-pin heater connector a/c v a/c booster ws white f3 replace 25 a fuse with 7.5 a fuse a/c r a/c co...
Toyota urban cruiser 1314945b_en 9 remote option (telestart) fasten receiver 1 with double-sided adhesive tape installing receiver 1 antenna installing antenna temperature sensor htm100 fasten temperature sensor 1 with double-sid- ed adhesive tape. Installing tempera- ture sensor 1 8 1 9 1 10
1314945b_en 10 toyota urban cruiser preparing installation location 1 resistor with bracket 2 original vehicle bolts [2x] (will be reused) 3 unclip original vehicle wiring harness removing resistor 1 bracket bending bracket 1 bracket 2 original vehicle bolts [2x] installing bracket angle down perfor...
1314945b_en 11 toyota urban cruiser align holes to each other at position 3. 1 loosely mount m6x12 bolt, flanged nut [2x each] 2 perforated bracket a 4 resistor bracket 5 perforated bracket b loosely mounting perforated brackets mount original vehicle wiring harness at posi- tion 4 and connect conne...
1314945b_en 12 toyota urban cruiser installing heater route fuel line in the engine compartment during installation. Insert two washers between heater and bracket 3 at position 2. 1 ejot screw [2x] 2 ejot screw, washer [2x] installing heater tighten bolts at position 1 [3x]. 2 perforated bracket 3 e...
Toyota urban cruiser 1314945b_en 13 exhaust gas 1 angle bracket bending angle bracket 1 muffler 2 angle bracket 3 m6x20 bolt, flanged nut preparing muffler 1 m6x20 bolt, large diameter washer, flang- ed nut, existing hole 2 muffler 3 exhaust pipe 4 hose clamp installing exhaust pipe and muffler 1 ho...
Toyota urban cruiser 1314945b_en 14 1 underride protection 2 42 mm dia. Hole cutting out underride protection mount underride protection 1. Align exhaust end section 3 flush on red rubber isolator 2. Check the position of the components; adjust if necessary. Check that they have free clear- ance. Mo...
Toyota urban cruiser 1314945b_en 15 combustion air 1 combustion air pipe a = 210 discard section x cutting combus- tion air pipe to length 1 combustion air pipe 2 27 mm dia. Clamp 3 retaining clip in hole 4 muffler installing combus- tion air pipe a 1 x 26 2 1 4 3.
Toyota urban cruiser 1314945b_en 16 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- le...
Toyota urban cruiser 1314945b_en 17 1 wiring harness of metering pump, connec- tor mounted 2 fuel line 3 hose section, 10 mm dia. Clamp [2x] connect- ing meter- ing pump remove the fuel-tank sending unit in accord- ance with the manufacturer's specifications 1 fuel sender 2 flanged nut 3 copy hole p...
Toyota urban cruiser 1314945b_en 18 check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 hose section, 10 mm dia. Clamp [2x] 2 fuel line connect- ing meter- ing pump 34 1 2.
Toyota urban cruiser 1314945b_en 19 water warning! Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing t...
Toyota urban cruiser 1314945b_en 20 a = 400 b = 760 discard section x cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] preparing coolant hoses remove original vehi...
Toyota urban cruiser 1314945b_en 21 install hose section 1 on connection piece on engine outlet with original vehicle spring clip 2. Connect- ing engine outlet slide on black (sw) rubber isolator 1 onto hose a and align before connecting. Routing in engine compart- ment connect- ing heater inlet con...
Toyota urban cruiser 1314945b_en 22 1 lockable spacer bracket routing in engine compart- ment install hose section 2 on connection piece on heat exchanger inlet with original vehicle spring clip 1. Ensure sufficient distance to neighbouring components. 3 original vehicle hose bracket connect- ing he...
Toyota urban cruiser printed in germany 07/2010 printing: stef- fen 1314945b_en feel the drive webasto ag postfach 80 d-82131 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De final work w...
Toyota urban cruiser 1314945b_en 24 template for fuel standpipe 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of the normal size..
Toyota urban cruiser 1314945b_en 25 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction...
