Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Jeep compass 1312904a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation loca...
Jeep compass 1312904a_en 3 heater unit/installation kit foreword these installation instructions apply to jeep compass diesel vehicles - for validity, see page 2 - from model year 2007 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims exclude...
Jeep compass 1312904a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. R...
Jeep compass 1312904a_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type labe...
Jeep compass 1312904a_en 6 electrical system power supply 1 positive battery terminal 2 ground point digital timer 1 summer/winter switch option 2 digital timer wiring harness installation diagram fuse holder, relay k3 1 fuse holder, 4.5 mm dia. Hole, 5.5x13 self- tapping screw 2 k3 relay, 4.5 mm di...
Jeep compass 1312904a_en 7 fan controller for manual air conditioning wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c gm fan motor rt red x1 6-pin heater unit connector wg resistor group ws white f3 fuse, 25 a f fan fuse sw black k3 fan relay br bro...
Jeep compass 1312904a_en 8 remote option (telestart) 1 fasten receiver with adhesive tape installing receiver 1 antenna installing antenna temperature sensor for htm100 only fasten temperature sensor 1 with adhesive tape on air duct behind instrument panel trim (see marking). Installing tempera- tur...
Jeep compass 1312904a_en 9 remote option (thermo call) 1 fasten receiver with adhesive tape installing receiver 1 antenna installing antenna 1 pushbutton installing push button 1 10 1 11 1 12.
1312904a_en 10 jeep compass preparing installation a = molded hose b = 1030 c = 1040 discard section x cutting coolant hoses to length push braided protection hoses onto hose b and c and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] preparing c...
1312904a_en 11 jeep compass 1 m6x20 bolt, pin lock 2 bracket preparing bracket for coolant hoses shape 48 mm dia. Rubber-coated p-clamps 1 [2x] provided as shown. Preparing rubber- coated p- clamps preparing installation location 1 edge protection 65 2 edge protection 180 [2x] 3 bracket preparing br...
1312904a_en 12 jeep compass insert two washers between heater unit and bracket 2 at position 3. 2 ejot screw [2x] 3 ejot screw, washer [2x] preassem- bling heater unit 1 loosely mount original vehicle bolt [2x]. Copying hole pattern be carefully not to damage wiring harness of heater unit when inser...
1312904a_en 13 jeep compass installing heater unit 1 original vehicle bolt [2x] installing bracket be carefully not to damage wiring harness of heater unit when inserting! 1 m6x20 bolt, spring lockwasher 2 m8x20 bolt, spring lockwasher installing bracket mount 75 mm edge protection 2 on battery carr...
1312904a_en 14 jeep compass ensure proper freedom of movement of horn 1 to bracket 2. Aligning horn 25 1 2.
Jeep compass 1312904a_en 15 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specifi...
Jeep compass 1312904a_en 16 bend and drill perforated bracket 4 in accordance with template. 1 rubber-coated pipe clamp 2 metering pump 3 original vehicle bolt 5 silent block, flanged nut [2x] installing metering pump check the position of the components; adjust if necessary. Check that they have fr...
Jeep compass 1312904a_en 17 install fuel-tank sending unit 1 in accordance with manufacturer's specifications. 2 fuel standpipe 3 molded hose, 10 mm dia.Clamp 4 fuel line con- necting fuel line check the position of the components; adjust if necessary. Check that they have free clearance. 1 hose sec...
Jeep compass 1312904a_en 18 water warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the coola...
Jeep compass 1312904a_en 19 pull hose off engine outlet 1; original vehicle clamp will not be reused. Cutting point turn original vehicle clamp 1. Con- necting engine outlet align red (rt) rubber isolator 1 relative to oil pressure line 2. Con- necting engine outlet con- necting heater unit 35 1 a 1...
Jeep compass 1312904a_en 20 con- necting heater unit align red (rt) rubber isolator 3 relative to oil pressure line 2. 1 cable tie routing in engine compart- ment 1 hose on heat exchanger inlet con- necting heat exchanger inlet 1 original vehicle bolt 2 48 mm dia. Rubber-coated p-clamp installing p-...
Jeep compass 1312904a_en 21 loosely mount bracket 1 so that battery can be installed later. 2 battery carrier 3 original vehicle bolt 4 battery clamping piece loosely mount bracket position 48 mm dia. Rubber-coated p-clamp 1. Install vehicle battery. Pre- mounting p-clamp 1 48 mm dia. Rubber-coated ...
Jeep compass 1312904a_en 22 combustion air 1 combustion-air intake pipe 2 heater unit 3 27 mm dia. Clamp installing intake pipe fasten air intake muffler 3 to original vehicle wiring harness 1 with cable ties 2 [2x]. Installing muffler shape intake pipe 1 and ensure sufficient space is available for...
Jeep compass 1312904a_en 23 exhaust gas 1 hose clamp [2x] 2 exhaust pipe 3 red (rt) rubber isolator installing exhaust pipe bend exhaust end section 3 so that spacing of 55 mm is achieved between muffler fold 1 and outer edge 5. 2 red (rt) rubber isolator 3 exhaust end section, hose clamp 4 red (rt)...
Jeep compass 1312904a_en 24 align exhaust end section 2 flush on red rubber isolator 1. Aligning exhaust end section 2 1 52.
Jeep compass feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 09/2007 printing: steffen 1312904a_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and...
Jeep compass 1312904a_en 26 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we re...
Jeep compass 1312904a_en 27 75 90° template for perforated fastening strap 10.5 mm dia..
Jeep compass 1312904a_en 28 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Template for diesel fuel standpipe.
