Webasto Thermo Top C Installation Instructions Manual

Other manuals for Thermo Top C: Operating Instructions, Operating Instructions, Installation Instructions Manual, Operating And Maintenance Instructions, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation instructions manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Operating Instructions, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Documentation, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Documentation, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual, Installation Instructions Manual
Manual is about: Typ BW50 (Benzin/Petrol/Bensin) Typ DW50 (Diesel)

Summary of Thermo Top C

  • Page 1

    Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...

  • Page 2: Honda Civic

    2 2 honda civic validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digital timer and s...

  • Page 3: Honda Civic

    3 3 honda civic heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword the installation instructions apply to the hon...

  • Page 4: Mechanical System

    4 4 special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Honda civic specific risk of injury or fat...

  • Page 5: Honda Civic

    5 honda civic heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove y...

  • Page 6: Honda Civic

    6 honda civic preparing electrical system cut included black (sw) wire to a length of 3,000 mm as shown. All wire are required for connection of ipcu and fan controller! Cutting wires to length pull wire section 3 into protective sleeving provided [2x] and route into passenger compartment together w...

  • Page 7: Honda Civic

    7 honda civic electrical connections wiring harness pass through 1 protective rubber plug digital timer 1 digital timer wiring harness installation diagram fuse holder, relay k3 1 fuse holder with retaining plate, m5x16 bolt, washer, angle bracket 2, k3 relay 3, m5 flanged nut 4 original vehicle bol...

  • Page 8: Honda Civic

    8 honda civic fan controller connection on 2-pin connector 1 from wiring harness of fan relay to fan motor. Make connections as shown in the wiring diagram with the connectors provided. 2 white (ws) wire from fan relay 3 red (rt) wire to k3/87a 4 black (sw) wire from k3/30 5 white (ws) wire to fan m...

  • Page 9: Honda Civic

    9 honda civic automatic air-con- ditioning circuit diagram webasto components components of honda civic colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin connector gr fan relay ws white f3 fuse kb air-conditioning control panel sw black k3 fan relay f19 fuse 40a br brown f...

  • Page 10: Honda Civic

    10 honda civic remote option (telestart) 3 receiver 1 original vehicle bolt 2 telestart bracket, drill out hole to 7 mm dia. Installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with installation tape 2 original vehicle air duct installing t...

  • Page 11: Honda Civic

    11 honda civic preparing heater unit coolant hose 1 = 20 mm dia. B = 90 mm c = 30 mm discard section x cutting coolant hose 1 to length 1 heater unit 2 hose clamp 3 18x20 connecting pipe 4 combustion-air intake pipe preassem- bling heater unit preparing installation location copy hole pattern as sho...

  • Page 12: Honda Civic

    12 honda civic 1 bracket 2 copy hole pattern, 7 mm dia. Drilled hole 3 copy hole pattern, drill 9 mm dia. Hole and mount m6 rivet nut 4 original vehicle bolt copying hole pattern 1 m6x20 bolt, m6 flanged nut 2 premounted m6x20 bolt, m6 flanged nut 3 m6x12 bolt, flanged nut m6 4 strut installing brac...

  • Page 13: Honda Civic

    13 honda civic coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and spring band c...

  • Page 14: Honda Civic

    14 honda civic coolant hose 2 = 18 mm dia. A = 580 mm d = 870 mm discard section x cutting coolant hose 2 to length cut braided protection hose in half and push onto hose a and d. Cut heat shrink plastic tubing into 4 pieces. 1 25 mm heat shrink plastic tubing [4x] a = 90 mm d = 170 mm preparing coo...

  • Page 15: Honda Civic

    15 honda civic con- nection on heater unit 1 m6x20 bolt, m6 flanged nut 2 rubber-coated pipe clamp routing in engine compart- ment routing in engine compart- ment install hose d with 90° elbow on heat exchanger inlet. Con- nection on heat exchanger inlet 21 d c 22 d 1 2 23 d 24 d.

  • Page 16: Honda Civic

    16 honda civic con- nection on heater unit before connecting, fill the coolant hoses with coolant. Install hose a with 180° elbow on engine outlet 1. Con- nection to engine outlet 1 rubber-coated pipe clamp 2 m6x16 bolt, spring lockwasher, existing thread routing in engine compart- ment 25 a b 26 1 ...

  • Page 17: Honda Civic

    17 honda civic combustion air 1 combustion-air intake pipe installing intake pipe 1 combustion-air intake muffler 2 cable tie 3 combustion-air intake pipe installing muffler 28 1 i 29 3 1 2.

  • Page 18: Honda Civic

    18 honda civic fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified...

  • Page 19: Honda Civic

    19 honda civic remove and dismantle fuel-tank sending unit according to manufacturer's instructions. 1 fuel-tank sending unit 2 washer 3 copy hole pattern, 6 mm dia. Hole removing fuel insert fuel standpipe, see "installation instructions“. Install 5 washers between cover of fuel-tank sending unit a...

  • Page 20: Honda Civic

    20 honda civic install fuel-tank sending unit according to manufacturer's specifications. 1 9 mm dia. Caillau clamp 2 molded hose, dia. 3.5 mm x 4.5 mm 3 10 mm dia. Caillau clamp 4 remaining end of mecanyl fuel line con- necting fuel line fuel line from fuel standpipe on intake side of metering pump...

  • Page 21: Honda Civic

    21 honda civic exhaust system 1 exhaust pipe a = 260 mm 2 exhaust end section b = 210 mm discard section x preparing exhaust pipe 1 exhaust pipe 2 hose clamp installing exhaust pipe 1 muffler 2 30 mm long spacer 3 exhaust pipe 4 hose clamp 5 m6x50 bolt, large diameter washer, m6 flanged nut installi...

  • Page 22: Honda Civic

    Honda civic webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49- (0)1805-932278 hotfax +49-(0)395-5592-353 - http://www.Webasto.De feel the drive final work warning! Reassemble the disassembled components in reverse order. Check all hoses, hose, spring and caillau clamps, as well as all ...

  • Page 23: Honda Civic

    23 23 honda civic operating instructions for end customer please remove page and add to the vehicle operating instructions. Before parking the vehicle, make the following settings: 1 air outlet to windshield 2 set temperature to "max." automatic air-con- ditioning 43 1 3.