Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 fiat grande punto validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location of a digital timer...
3 3 fiat grande punto heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword the installation instructions apply to t...
4 4 special features are highlighted using the following symbols: mechanical system electrical system coolant connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Fiat grande punto specific risk of injury ...
5 fiat grande punto heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - re...
6 fiat grande punto preparing electrical system cut out insulation mat along marked line. Cutting out insulation mat only with automatic air-conditioning wire section 1 and 2 will be required later for connecting a/c control panel. Cutting wires to length make connections as shown in the wiring diag...
7 fiat grande punto electrical connections fuse holder, relay k3 1 retaining plate of fuse holder, m5.5x9.5 bolt 2 k3 relay, m5.5x9.5 bolt, washer wiring harness installation diagram wiring harness pass through 1 protective rubber plug digital timer and summer/winter switch option 1 digital timer 2 ...
8 fiat grande punto fan controller for manual air conditioning integration on connector of fuse and relay box. Make connections as shown in the wiring diagram with the connectors provided. 1 connector 2 fuse and relay box con- necting fan motor wiring diagram for manual air con- ditioning webasto co...
9 fiat grande punto automatic air-conditioning fan controller integration on connector of fuse and relay box. Make connections as shown in the wiring diagram with the connectors provided. 1 connector 2 fuse and relay box con- necting fan motor integration on 40-pin connector, pin 39 from a/c control...
10 fiat grande punto automatic air-con- ditioning circuit diagram webasto components fiat components colors and symbols legend hg heater unit tt-c/e n085 fan motor rt red f3 heater unit fuse gr fan relay ws white k3 fan relay m072 fan controller sw black f4 fuse, 7.5 a m070 air-conditioning control ...
11 fiat grande punto remote option (telestart) 1 receiver 2 original vehicle bolt 3 telestart bracket installing receiver 1 antenna installing antenna only with telestart htm 100 1 temperature sensor with double-sided adhesive installation strap 2 ventilation duct under instrument panel installing t...
12 fiat grande punto preparing bracket and heater unit bend angle bracket 2 straight and shorten at cutting line 3. Shape bracket as shown in drawing. 1 included bracket 4 discard section 5 bracket reshaped shaping bracket 1 centered 7.0 mm dia. Hole [2x] 2 7.0 mm dia. Hole preparing bracket shorten...
13 fiat grande punto tighten ejot screws to 10 nm! 1 prepared bracket 2 ejot screw [2x] 3 10 mm shim, m6x40 spacer nut installing bracket on heater unit installing heater unit 1 m6x20 bolt, spring lockwasher, large diameter washer, 2 existing hole installing heater unit 1 copy hole pattern, drill 7....
14 fiat grande punto coolant connection warning! Tighten all hose clamps to 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container! Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and spring ...
15 fiat grande punto a = 810 mm b = 870 mm discard section x cut braided protection hoses to length and push onto hose a and b. Cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut included heat shrink plastic tubing in half, push on and shrink. 1 he...
16 fiat grande punto premount connection piece for heat exchanger inlet and mount on heat exchanger inlet. Premount- ing con- nection piece for heat ex- changer in- let 1 included clip 1 with cable tie in existing hole preparing installa- tion in en- gine compart- ment 1 included clip 2 with cable t...
17 fiat grande punto connec- tion to heater unit before connecting, fill the coolant hoses with coolant. 1 hose of engine outlet connec- tion to en- gine outlet 1 coolant hoses a and b in premounted clip 1 with cable tie 2 included spacer bracket routing in engine compart- ment 1 cable tie 2 coolant...
18 fiat grande punto combustion air 1 combustion air pipe a = 260 mm discard section x cutting combus- tion air pipe to length 1 retaining clip in hole of heater unit installing retaining clip 1 combustion-air intake muffler 2 27 mm dia. Hose clamp 3 combustion-air intake pipe installing muffler a 1...
19 fiat grande punto fuel connection caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless spe...
20 fiat grande punto fuel line from heater unit on pressure side of metering pump [side with connector]. 1 tab connector, connector housing 2 wiring harness of metering pump, 3 fuel line 4 hose section, 10 mm dia. Hose clamps [2x] installing metering pump remove fuel-tank sending unit in accordance ...
21 fiat grande punto fuel line from fuel standpipe on intake side of metering pump [side without connector]. Check the position of the components; adjust if necessary. Check that they have free clearance. 1 fuel line 2 hose section, 10 mm dia. Hose clamp [2x] connec- tion to me- tering pump 39 1 2.
22 fiat grande punto exhaust system 1 exhaust pipe a = 260 mm 2 exhaust end section b = 470 mm discard section x preparing exhaust pipe remove original vehicle m6 nut at pos. 3 3 m6x40 spacer nut on existing stud bolt 1 muffler 2 m6x30 bolt, spring lockwasher, 20 mm spacer sleeve installing muffler ...
23 fiat grande punto 1 hose clamp 2 exhaust end section installing exhaust end section check the position of the components; adjust if necessary. Check that they have free clearance. 1 underride protection, 42 mm dia. Hole, 2 red (rt) rubber isolator with groove 3 exhaust end section mounting rubber...
Fiat grande punto webasto ag postfach 80 - 82132 stockdorf, germany - hotline +49-(0)1805-932278 hotfax +49-(0)395-5592-353 - http://www.Webasto.De feel the drive final work warning! Reassemble the disassembled components in reverse order. Check all hoses, hose, spring and caillau clamps, as well as...
25 25 fiat grande punto operating instructions for end customer please remove page and add to the vehicle operating instructions. Before parking the vehicle, make the following settings: 1 set temperature to "max." 2 set fan to level "1", or possibly "2" 3 direct air outlet toward windshield for veh...
26 fiat grande punto 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Correct major differences in the printer settings or request an original printout. Template for fuel standpipe.
