Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
2 2 vw fox validity vehicle and engine types, equipment variants as well as national specifications, which are not listed in these installation instructions, have not been tested. Installation according to these installation instructions may, however, be possible. The installation location of a time...
3 vw fox heater unit / installation kit recommended heater unit for the relevant vehicle class: select the heater unit based on the size of the vehicle passenger compartment and the customer's comfort requirements. Foreword these installation instructions apply to vehiclesvw fox with gasoline engine...
4 4 special features are highlighted using the following symbols: mechanics electrics water connection fuel connection exhaust system combustion air the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Vw fox specific risk of injury or fatal accidents. Specific ...
5 vw fox heater unit installation location 1 heater unit installation location 1 1 preliminary work warning! - disconnect the battery. - let off pressure in the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not apply from t...
6 vw fox electrical connections cable harness feed-through 1 bowden cable rubber sleeve time switch 1 time switch cable harness installation diagram fuse holder, k3 relay 2 fastening strap with holes, with 90° bend 1 m5x20 bolt, body washer, m5 flanged nut 5 k3 relay, m5x12 bolt, washer, flanged nut...
7 vw fox climatic blower control connection to the central electrics 2. Connect according to the circuit diagram. 3 red/black (rt/sw) wire from fuse sb42 25a. 1 black/red (sw/rt) wire to the switch unit. 5 black (sw) wire from k3/30 4 red (rt) wire to k3/87a connec- ting the central electronics manu...
8 vw fox remote start option drill bracket at position 1 to Ø 6.5 mm. 2 receiver 1 m6x20 bolt, bracket on existing threaded bore hole assem- bling the receiver 1 antenna assem- bling the antenna temperature sensor for htm100 only fasten temperature sensor 1 correctly as shown in the figure. Assem- b...
9 vw fox thermo call option fasten the tc receiver 1 on the a-pillar as shown in the image, the fastening material is not a component of delivery. Assem- bling the receiver 1 antenna assem- bling the antenna 1 tip switch assem- bling the tip switch 1 10 i 1 11 i 1 12 i.
10 vw fox preparing the heater unit 1 exhaust pipe a = 370mm 2 exhaust end section b = 110mm dispose of section x preparing the exhaust pipe ejot screw bolts tightening torque 10 nm! 1 ejot screw bolts [3x] 3 combustion air intake pipe 4 intake silencer 2 Ø 27 mm hose clamp preassem- bling the heate...
11 vw fox preparing the installation location remove original vehicle bolt 1, this will be used again. Preparing the installation location drill a Ø 6mm bore hole 1 according to the figure for the air intake silencer bracket. Check first for any wires! Preparing the installation location installing ...
12 vw fox 1 edge protection 200 mm long 2 edge protection 100mm long inserting edge protection 20 1 2.
13 vw fox combustion air insert retaining clip 1 in the Ø 6mm bore hole according to the figure. Inserting retaining clip fasten the combustion air intake silencer 1 to the hole in the strut 3with cable ties2. Assem- bling the vacuum line insert intake silencer 2 in the preassembled retaining clip 1...
14 vw fox exhaust system ensure sufficient distance from adjacent components. 1 pre-assembled exhaust pipe 2 tighten the hose clamp 3 bracket, m6 bolt on pre-assembled ejot stay bolt 4 exhaust silencer assem- bling the exhaust pipe ensure sufficient distance from adjacent components. Drill a Ø 42mm ...
15 vw fox water connection warning! Tighten all hose clamps with 2.0 + 0.5 nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable clips. Position hose clamps and spring band clamp...
16 vw fox a = 1,010mm b = 820mm dispose of section x cutting water hose into sections prepare the water hoses according to the illustration 1 black (sw) rubber profile [2x] 2 hose bracket preparing the water hoses assemble the bracket 1 and 2 according to the illustration. (see also illustration 27)...
17 vw fox connec- ting to the heater unit 1 cable clip 2 position the black (sw) rubber profile placement in the engine compart- ment align the pre-assembled bracket 1 according to the illustration. Note the manufactures recommendations for the torque to screw on the on the engine bearing bracket. C...
18 vw fox insert the hose bracket 1 as shown in the figure. 2 engine exhaust hose section connec- ting to the engine outlet before connecting, fill the water hoses with coolant. Align the black (sw) rubber profile 1 according to the illustration. 2 heat exchanger inlet hose section 3 cable clips con...
19 vw fox fuel connection caution! Open the vehicle's tank-cap lock, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump cable harness so that they are protected against stone impact. Unless specified other...
20 vw fox remove the tank mounting1 according to the manufacturer's instructions. 1 tank mounting 2 body washer Ø 6 mm 3 copy the hole image, Ø 6mm bore hole fuel take- off cut the tank extracting device 1 into sections and insert according to the template, see the installation instructions. Assem- ...
Vw fox webasto ag postfach 80 - 82132 stockdorf - hotline 0 18 05 / 93 22 78 hotfax (0395) 55 92-353 - http://www.Webasto.De feel the drive final work warning! Reassemble disassembled components in reverse order. Check that all hose lines, hose, spring band clamps and universal clips, and all electr...
22 22 vw fox rule of thumb for operating the auxiliary heating: driving time = heating time. Operating instructions for the end customer please remove page and add to the vehicle operating instructions. Before parking the vehicle, make the following settings: 1 temperature to "max." 2 air outlet to ...
23 vw fox 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Tank extracting device template.
