Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialised tools and equ...
Subaru legacy / outback 1315485a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. Optional: ...
Subaru legacy / outback 1315485a_en 3 heater/installation kit heater recommended for the relevant vehicle class: the selection of the heater is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructions apply to ...
Subaru legacy / outback 1315485a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or e...
Subaru legacy / outback 1315485a_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system! - copy the factory number from the original type label to the duplicate type l...
Subaru legacy / outback 1315485a_en 6 preparing electrical system replace 25 a fuse f3 with 10a fuse. 1 angle bracket 2 m5x16 bolt, large diameter washer [2x] re- taining plate for fuse holder, flanged nut 3 f1-3 fuses mounted 4 k3 relay pre-install- ing fuse holder 4 3 2 1.
Subaru legacy / outback 1315485a_en 7 electrical system positive and ground connection 1 positive wire on positive battery terminal 2 ground wire on ground support point wiring harness pass through of lineartronic 1 protective rubber plug wiring har- ness in- stallation routing fuse holder, k3 relay...
Subaru legacy / outback 1315485a_en 8 fan controller wiring dia- gram webasto components vehicle components colours and symbols legends hg heater tt-c/e f31 fuse, 7.5 a rt red x1 6-pin heater connector f22 fuse, 15a ws white f3 replace 25 a fuse with 10a fuse f12 fuse, 15a sw black f4 fan fuse br br...
Subaru legacy / outback 1315485a_en 9 connection on 20-pin connector a (i5) 1 of central electrical box. Produce connections as shown in wiring dia- gram. 2 green/orange (gn/or) wire of connector a(i5), pin 3 3 black (sw) wire of diode group d1 4 red (rt) wire from k3/87a 5 black (sw) wire from k3/3...
Subaru legacy / outback 1315485a_en 10 connector a (i80) contact side 1 green/red (gn/rt) wire of pin 2 2 yellow/red (ge/rt) wire of pin 3 connector a (i80) 20 21 18 19 22 23 26 24 25 9 10 7 8 13 14 11 12 17 15 16 3 4 1 2 5 6 10 1 2.
Subaru legacy / outback 1315485a_en 11 digital timer and summer/winter switch option 1 digital timer 2 12 mm dia. Hole, summer/winter switch installing digital tim- er remote option (telestart) fasten receiver 1 with adhesive tape. Installing receiver 1 antenna installing antenna temperature sensor ...
1315485a_en 12 subaru legacy / outback preparing installation location manual transmission removing plug. Drill out existing hole to 9.1 mm dia. And mount rivet nut 1 installing rivet nut lineartronic remove clip at position 1 drill hole up to 9.1mm dia and tighten rivet nut. Insulation mat 2 is ret...
1315485a_en 13 subaru legacy / outback cut and discard tab at position 2. Remount brake line bracket 1. Preparing bracket 1 drill 9.1 mm dia. Hole; install rivet nut installing rivet nut detach radiator tank, lift and insert suitable material 1 in between detaching radiator tank preparing bracket on...
1315485a_en 14 subaru legacy / outback preparing heater 1 perforated bracket angling down per- forated bracket 1 m6x12 bolt, spring lockwasher 2 perforated bracket 3 ejot screw 4 hose section, 10 mm dia. Clamp [2x] 5 fuel line preassem- bling heat- er discard section x manual transmission 1 exhaust ...
1315485a_en 15 subaru legacy / outback installing heater 1 large diameter washer, flanged nut on ex- isting hole installing heater slide one 10mm shim 1 [2x] on each ejot screw. Installing heater ensure free movement between bracket of heater 3 and brake lines at position 1 2 flanged nut [2x] 4 m6x2...
Subaru legacy / outback 1315485a_en 16 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un-...
Subaru legacy / outback 1315485a_en 17 drill out perforated bracket 2 at position 1 to 8.5 mm dia. And install loosely 3 silent block, flanged nut [2x] 4 rubber-coated pipe clamp 5 metering pump pre-install- ing meter- ing pump align metering pump, tighten nut at position 2. 1 m8x20 bolt, spring loc...
Subaru legacy / outback 1315485a_en 18 shape fuel standpipe 1 according to tem- plate, cut to length and install. At position 2 in- sert five plane washers d a = 12mm as height compensation. Installing fuel stand- pipe install fuel-tank sending unit 2 in accordance with manufacturer's instructions. ...
Subaru legacy / outback 1315485a_en 19 coolant circuit warning! Any coolant running off should be collected using an appropriate container. Install coolant hoses kink- free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When install...
Subaru legacy / outback 1315485a_en 20 discard section x a = 380 b = 360 cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] preparing coolant hoses remove hose secti...
Subaru legacy / outback 1315485a_en 21 1 cable tie 2 black (sw) rubber isolator routing in engine compart- ment 1 hose of engine outlet connect- ing engine outlet connect- ing heater outlet install hose of heat exchanger inlet 2 with cut side on connecting piece of heat exchanger inlet. Ensure suffi...
Subaru legacy / outback 1315485a_en 22 combustion air discard section x 1 combustion air pipe a = 200 cutting combus- tion air pipe to length pierce through perforation at centre of heater cover at position 2 and insert retaining clip 1. Inserting retaining clip 1 muffler 2 retaining clip in hole 3 ...
Subaru legacy / outback 1315485a_en 23 exhaust gas insert 30 mm ship between silencer and rivet nut. For lineartronic, insert an additional large diameter washer between shim and in- sulation mat. 1 tighten hose clamp 2 muffler 3 m6x50 bolt, spring lockwasher, 30 mm shim, large diameter washer (line...
Subaru legacy / outback 1315485a_en 24 aligning exhaust end section ensure suffi- cient distance to neighbouring components. 1 m6x20 bolt, flanged nut 2 p-clamp 3 m6x20 bolt, large diameter washer, flang- ed nut, existing hole 4 perforated bracket fastening end sec- tion lineartronic 1 original vehi...
Subaru legacy / outback 1315485a_en 25 1 exhaust end section 2 m6x20 bolt, large diameter washer, flang- ed nut, existing hole 3 perforated bracket 4 m6x20 bolt, pipe clamp, flanged nut fastening end sec- tion aligning exhaust end section 1 ensure suffi- cient distance to neighbouring components. Al...
Subaru legacy / outback printed in germany 09/2010 printing: steffen 26 1315485a_en feel the drive webasto ag postfach 80 d-82131 stockdorf / germany national hotline: 01805 93 22 78 (14 cent aus dem deutschen festnetz) hotfax: 0395 5592 353 hotmail: hotline@webasto.De http://www.Webasto.De final wo...
Subaru legacy / outback 1315485a_en 27 template for fuel standpipe template for fuel sender 0 100 mm 100 mm Ø 6mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise mar- gins” and 100% of t...
Subaru legacy / outback 1315485a_en 28 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direct...
