Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Citroen c4 picasso 1311842c_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installatio...
Citroen c4 picasso 1311842c_en 3 heater unit/installation kit heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation instructio...
Citroen c4 picasso 1311842c_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explos...
Citroen c4 picasso 1311842c_en 5 preliminary work warning! - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove years that do not apply from the duplicate label. - atta...
Citroen c4 picasso 1311842c_en 6 preparing electrical system wires 6 to 9 only with automatic air- conditioning cutting wires to length produce connections as shown in wiring diagram. Pull wire section 1 into protective sleeving provided and route together with wiring harness of digital timer and fa...
Citroen c4 picasso 1311842c_en 7 electrical system connecting positive wire before installing, crimp 8 mm dia. Cable lug onto positive wire. 1 red (rt) wire 2 original vehicle positive support point wiring harness pass through route wiring harnesses (digital timer, fan controller and green/white (gn...
Citroen c4 picasso 1311842c_en 8 fan controller for manual air conditioning wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e 8021 air-conditioning control unit rt red x1 6-pin heater unit connector 8071 air distribution ws white f3 25 a fuse 8048 f...
Citroen c4 picasso 1311842c_en 9 automatic air-conditioning fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e 8080 air-conditioning control unit rt red x1 6-pin heater unit connector 8071 air distribution ws white f3 25 a fuse 8048 fa...
Citroen c4 picasso 1311842c_en 10 fan controller on all vehicles fan motor is controlled on 2-pin connector 2 of fan module. Produce connections as shown in wiring diagram. 1 orange (or) wire connector 2v nr, pin 2 3 orange (or) wire of fan relay 8048 4 y-adapter 5 black (sw) wire from k3/30 connec-...
Citroen c4 picasso 1311842c_en 11 also with automatic air-conditioning brown (br) wire 2 with 6 mm dia. Cable lug on original vehicle bolt. Connect red (rt) wire 4 from ipcu/15 to k3.1/86 according to wiring diagram. 1 self-tapping screw on existing hole 3 k3.1 relay installing k3.1 relay control ch...
Citroen c4 picasso 1311842c_en 12 digital timer, summer/winter switch option installation location shown is a recommendation. Agree upon with final customer before installing. 1 digital timer 2 12 mm dia. Hole, summer/winter switch installing digital timer remote option (telestart) 1 double-sided ad...
1311842c_en 13 citroen c4 picasso preparing heater unit 1.8 liter gasoline engine a = 1240 mm 1.6 liter diesel engine a = 1100 mm 2.0 liter diesel engine a = 1200 mm discard section x cutting coolant hoses to length 1.8 liter gasoline engine d = 1240 mm 1.6 liter diesel engine d = 1180 mm 2.0 liter ...
1311842c_en 14 citroen c4 picasso insert two washers at position 3 between bracket 2 and heater unit 1. 1 ejot screw [2x] 3 ejot screw, washer [2x] preassem- bling bracket 1 hose clamp [4x] 2 20x20 connecting pipe [2x] premount- ing coolant hoses 1 exhaust pipe 2 hose clamp [2x] 3 exhaust manifold p...
1311842c_en 15 citroen c4 picasso copy hole pattern as shown. 1 drill 9.1 mm dia. Hole; install rivet nut mounting rivet nut square cut-out at position 2. 1 7 mm dia. Hole [2x] (centered from bar) holes for bracket in radiator cross member cut-out of oblong hole at position 2. 1 7 mm dia. Hole (cent...
1311842c_en 16 citroen c4 picasso 2.0 liter gasoline engine only cut away edge 1 at marking and discard. Cutting away edge on radiator cross member cut 5 consecutive 500 mm ends from edge protection provided and install. 1 edge protection 50 2 edge protection 70 3 edge protection 130 4 edge protecti...
1311842c_en 17 citroen c4 picasso before installing wind deflector plate 3, mount wiring harness for heater unit 4. 1 loosely mount m6x20 bolt, spring lockwasher and large diameter washer 2 strut 5 loosely mount ejot screw [2x] installing strut tighten all connections following installation. 1 m6x20...
Citroen c4 picasso 1311842c_en 18 water warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the...
Citroen c4 picasso 1311842c_en 19 turn perforated bracket 2 by approx. 75° in longitudinal axis. 1 m6x20 bolt, flanged nut 2 perforated bracket 3 rubber-coated pipe clamp preparing perforated bracket slide on heat protection hoses. Route coolant hoses a and d through original vehicle pass through on...
Citroen c4 picasso 1311842c_en 20 fasten perforated bracket on transmission block. 1 prepared perforated bracket 2 original vehicle bolt installing perforated bracket 1.8 liter gasoline route hose a and d through rubber-coated p-clamps. 1 rubber-coated p-clamp [2x] routing to cutting point disconnec...
Citroen c4 picasso 1311842c_en 21 fasten rubber isolator on hose a with cable tie. 1 black (sw) rubber isolator routing in engine compart- ment align hoses and tighten hose clamps at connecting point of hose a and b on heater unit. Check the position of the components; adjust if necessary. Check tha...
Citroen c4 picasso 1311842c_en 22 before installation, push black (sw) rubber isolator 1 onto hose a. 2 engine outlet hose section 3 hose section of heat exchanger inlet connect- ing heat exchanger inlet and engine out- let fasten black (sw) rubber isolator 1 on hole of transmission block with cable...
Citroen c4 picasso 1311842c_en 23 before installing, push black (sw) rubber isolator 1 onto hose a and onto hose section of heat exchanger inlet 3. 2 engine outlet hose section connect- ing heat exchanger inlet and engine out- let fasten black (sw) rubber isolator 1 on original vehicle wiring harnes...
Citroen c4 picasso 1311842c_en 24 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless s...
Citroen c4 picasso 1311842c_en 25 remove fuel tank and fuel-tank sending unit 1 according to manufacturer's information. 2 large diameter washer 3 copy hole pattern, 6 mm dia. Hole removing fuel shape fuel standpipe 1 according to template, cut to length and install. Installing fuel standpipe instal...
Citroen c4 picasso 1311842c_en 26 connect fuel line from heater unit 1 to pressure side and fuel line from fuel standpipe 3 to intake side of metering pump. 2 wiring harness of metering pump, connector mounted 4 hose section, 10 mm dia. Clamps [2x] 5 hose section, 10 mm dia. Clamps [2x] connect- ing...
Citroen c4 picasso 1311842c_en 27 connect fuel line from heater unit 1 on pressure side and fuel line to fuel standpipe 3 on intake side of metering pump. 2 wiring harness of metering pump, connector mounted 4 hose section, 10 mm dia. Clamps [2x] 5 hose section, 10 mm dia. Clamps [2x] connect- ing m...
Citroen c4 picasso 1311842c_en 28 combustion air 1 combustion air pipe a = 250 discard section x cutting combus- tion air pipe to length drill 6.2 mm dia. Hole 1 in center of grid as shown. Hole for muffler ensure proper installation position of air intake muffler, see "installation instructions“. C...
Citroen c4 picasso 1311842c_en 29 exhaust gas following installation, bend muffler upward approx. 30°. 1 muffler 2 hose clamp 3 exhaust pipe 4 m6x20 bolt, spring lockwasher 5 perforated bracket 6 m6x20 bolt, flanged nut installing exhaust system lay on red (rt) rubber isolator at position 1, copy ho...
Citroen c4 picasso feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 10/2007 printing: steffen 1311842c_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clam...
Citroen c4 picasso 1311842c_en 31 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction),...
Citroen c4 picasso 1311842c_en 32 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Template for gasoline fuel standpipe.
