Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Vw caddy 9013722d_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location...
Vw caddy 9013722d_en 3 heater unit/installation kit also required with climatronic heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these in...
Vw caddy 9013722d_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Refer...
Vw caddy 9013722d_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove ...
Vw caddy 9013722d_en 6 electrical system wiring harness of heater unit guide wiring harness of heater unit 2 in front of radiator at position 1 and route to right along up- per edge of radiator. Then route into engine com- partment again at position 3. Fastening is not carried out until after heater...
Vw caddy 9013722d_en 7 fuse holder and relay k3 countersink holes 3 from behind for m5 coun- tersunk head screws. 1 cover of fuse/relay carrier in engine com- partment 2 cut away bar in shaded area 3 5.0 mm dia. Hole [2x] holes for fuse holder and k3 re- lay 1 m5x12 countersunk head screw [2x] insta...
Vw caddy 9013722d_en 8 climatic fan controller fuse socket dependent on vehicle equipment sc33 or sc35; wire color black (sw) or black/yellow (sw/ge). Detach original vehicle fuse carrier 2 (instru- ment panel at lower left) and unlock contact lock 3. Uncrimp black (sw) or black/yellow (sw/ge) wire ...
Vw caddy 9013722d_en 9 climatic fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e sc33 fan fuse rt red x1 6-pin heater unit connec- tor sc35 fan fuse ws white f3 25 a fuse j301 control unit of air condi- tioning sw black k3 fan rela...
Vw caddy 9013722d_en 10 climatronic fan controller produce connections as shown in wiring dia- gram. Position of free sockets dependent on vehicle equipment. Connect black (sw) wire from k3/30 3 to green/white (gn/ws) wire 2 (amp connector). Insulate red (rt) wires k3/87a 4 and tie back. 1 ipcu sock...
Vw caddy 9013722d_en 11 climatronic fan controller wiring dia- gram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e sc52 fan fuse rt red x1 6-pin heater unit connec- tor kb air-conditioning control panel ws white f3 replace 25 a fuse f3 with 3 a fuse. Ge fan con...
Vw caddy 9013722d_en 12 remote option (telestart) drill out upper hole of bracket to 6.5 mm dia. 1 receiver 2 mount m6x12 bolt, large diameter washer, flanged nut in existing hole 3 bracket installing receiver 1 antenna installing antenna 16 3 1 2 17 1.
9013722d_en 13 vw caddy preparing heater unit 1 replace circulating pump cover with cover with straight inlet convert- ing circu- lating pump preparing installation location 1 washer reservoir 2 drill 6.5 mm dia. Hole preparing washer reservoir install washer reservoir and copy hole pat- tern. 1 hol...
9013722d_en 14 vw caddy position rivet nut in center between a/c lines. 1 edge protection 50 2 9.1 mm dia. Hole; m6 rivet nut installing rivet nut installing heater unit loosely mounting strut 1 strut 2 m6x35 bolt, spring lockwasher, large diam- eter washer, 5 mm shim, 20 mm shim installing strut co...
9013722d_en 15 vw caddy 1 m6x60 bolt, spring lockwasher, washer, 30 mm spacer, existing threaded hole 2 m6x60 bolt, spring lockwasher, large diam- eter washer, 30 mm spacer, large diameter washer, rivet nut 3 washer reservoir installing washer reservoir 1 washer reservoir 2 m6x25 bolt, spring lockwa...
Vw caddy 9013722d_en 16 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un- less specified...
Vw caddy 9013722d_en 17 route fuel line and wiring harness of meter- ing pump along original vehicle fuel lines 2 to rear. 1 line duct installing lines metering pump of 1.6 liter gasoline and diesel engine 1 rubber-coated p-clamp, silent block, flanged nut [2x] 2 metering pump 3 perforated bracket 4...
Vw caddy 9013722d_en 18 preparing fuel standpipe 1 standpipe 2 molded hose cutting standpipe and mold- ed hose to length 10 mm dia. Caillau clamp 2 in center between beads on end of standpipe. 1 standpipe 3 molded hose premount- ing stand- pipe and molded hose fuel removal on diesel engines lower fu...
Vw caddy 9013722d_en 19 check the position of the components; adjust if necessary. Check that they have free clear- ance. 1 fuel line from fuel-tank sending unit 2 hose section, 10 mm dia. Hose clamp [2x] connect- ing meter- ing pump metering pump of eco fuel angle down perforated bracket 3 by 90°. ...
Vw caddy 9013722d_en 20 fuel standpipe of 1.6 liter gasoline and 2.0 liter eco fuel remove the fuel tank according to the manu- facturer's instructions. Cut 3 mm off blind plug. 1 fuel sender 2 tip cut off blind plug cutting off blind plug position guide clip 1 for standpipe. Reinstall fuel tank in ...
Vw caddy 9013722d_en 21 coolant for gasoline engine warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When in...
Vw caddy 9013722d_en 22 a = 940 b = 1000 discard section x cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut heat shrink plastic tubing to length. Y = 25 1 50 mm long heat shrink plastic tubing [4x] preparing coolant hoses loosely mount bolt 2! 1 ...
Vw caddy 9013722d_en 23 spring clip 2 will be reused. 1 pull off original vehicle hose section to heat exchanger inlet and discard 3 original vehicle hose section from engine outlet cutting point 1 original vehicle spring clip connect- ing heat exchanger inlet route hose b through front p-clamp. 1 2...
Vw caddy 9013722d_en 24 hose a with 90° elbow on heater unit inlet! 1 27x27 double clip, lockable connect- ing heater unit route hose a through lower p-clamp. After routing, tighten m6x20 bolt and flanged nut at position 1. 2 27x27 double clip, lockable 3 29 mm dia. Rubber-coated p-clamp (pre- mount...
Vw caddy 9013722d_en 25 coolant for diesel engine warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When inst...
Vw caddy 9013722d_en 26 a = 900 b = 950 discard section x cutting coolant hoses to length push braided protection hoses onto hose a and b and cut to length. Cut heat shrink plastic tubing to length. Y = 25 1 50 mm long heat shrink plastic tubing [4x] preparing coolant hoses loosely mount bolt 3. 1 2...
Vw caddy 9013722d_en 27 spring clip 1 will be reused. 2 original vehicle hose section from engine outlet 3 pull off original vehicle hose section to heat exchanger inlet and discard cutting point hose b with 90° elbow on heat exchanger in- let! 1 original vehicle spring clip connect- ing heat exchan...
Vw caddy 9013722d_en 28 hose a with 90° elbow on heater unit inlet! 1 27x27 double clip, lockable connect- ing heater unit route hose a through lower p-clamp. After routing, tighten m6x20 bolt and flanged nut at position 1. 2 27x27 double clip, lockable 3 29 mm dia. Rubber-coated p-clamp hose rout- ...
Vw caddy 9013722d_en 29 combustion air 1 intake muffler 2 intake pipe, 27 mm dia. Clamp 3 cable tie installing muffler and intake pipe 1 3 2 65.
Vw caddy 9013722d_en 30 exhaust gas 1 exhaust pipe a = 250 2 exhaust end section b = 115 discard section x preparing exhaust pipe align muffler following installation. Ensure sufficient distance to neighboring components. 1 exhaust muffler 2 m6x20 bolt, large diameter washer, m6 flanged nut 3 angle ...
Vw caddy feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 06/2009 printing: stef- fen 9013722d_en final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and a...
Vw caddy 9013722d_en 32 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we recomm...
