Webasto Thermo Top C Installation Instructions Manual

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Manual is about: Typ BW50 (Benzin/Petrol/Bensin) Typ DW50 (Diesel)

Summary of Thermo Top C

  • Page 1

    Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...

  • Page 2

    Nissan x-trail 1312754a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation lo...

  • Page 3

    Nissan x-trail 1312754a_en 3 heater unit/installation kit also required: heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these installation...

  • Page 4: Mechanical System

    Nissan x-trail 1312754a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion....

  • Page 5

    Nissan x-trail 1312754a_en 5 preliminary work warning! - open the fuel tank cap, ventilate the tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type la...

  • Page 6

    Nissan x-trail 1312754a_en 6 preparing electrical system only with automatic air-conditioning wire section 1 and 2 will be required later for connecting fuse f4. Cutting wires to length produce connections as shown in wiring diagram. Install wire section 2 in the protective sleeving provided. Prepar...

  • Page 7

    Nissan x-trail 1312754a_en 7 electrical system digital timer / summer/winter switch option 1 digital timer 2 summer/winter switch, drilled hole 12 mm dia. Wiring harness installation diagram fuse holder, relay k3 1 fuse holder 2 retaining plate of fuse holder, m5x12 bolt, washer, angle bracket 3, k3...

  • Page 8: Webasto

    Nissan x-trail 1312754a_en 8 automatic air-conditioning fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e gm fan motor rt red x1 6-pin heater unit connector kb air-conditioning control panel ws white f3 25 a fuse m53 40-pin connector ...

  • Page 9

    Nissan x-trail 1312754a_en 9 connection on fuse carrier 6 behind fuses f15 and f16. Produce connections as shown in wiring diagram. 1 yellow and blue (ge/bl) wire of fan motor 2 black (sw) wire from k3/30 3 red (rt) wire from k3/87a 4 yellow (ge) wire from fuse 16 5 blue (bl) wire of fuse 15 con- ne...

  • Page 10

    Nissan x-trail 1312754a_en 10 remote option (telestart) 1 fasten receiver with double-sided adhesive tape installing receiver 1 antenna installing antenna temperature sensor for htm100 only 1 fasten temperature sensor with double- sided adhesive tape installing temper- ature sensor 1 8 1 9 1 10

  • Page 11

    Nissan x-trail 1312754a_en 11 remote option (thermo call) 1 fasten receiver with double-sided adhesive tape installing receiver 1 antenna installing antenna 1 pushbutton installing push button 1 11 1 12 1 13.

  • Page 12

    1312754a_en 12 nissan x-trail preparing heater unit 1 perforated bracket bending perforated bracket loosely mount perforated bracket with 90° angle bracket on heater unit. 1 ejot screw installing perforated bracket 1 ejot screw, large diameter washer [2x each] 2 angle bracket [2x] installing angle b...

  • Page 13

    1312754a_en 13 nissan x-trail 1 original vehicle bolt on existing threaded hole moving resistor 1 disconnect ground wire, bolt will be reused 2 disconnect ground wire 3 disconnect ground wire 4 wiring harness of heater unit 5 remove clip of wiring harness moving ground wires 1 ground wire 2 ground w...

  • Page 14

    1312754a_en 14 nissan x-trail 1 m6x20 bolt, m6 flanged nut 2 copy hole pattern, drill 6.5 mm dia. Hole in cross member installing heater unit 1 m6x20 bolt, m6 flanged nut installing heater unit 20 1 2 21 1.

  • Page 15

    Nissan x-trail 1312754a_en 15 coolant for diesel engine warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! Whe...

  • Page 16

    Nissan x-trail 1312754a_en 16 a = 700 c = 110 d = 600 discard section x cutting coolant hoses to length push braided protection hoses onto hose a and d and cut to length. Cut heat shrink plastic tubing to size and shrink. 1 25 mm long heat shrink plastic tubing [4x] preparing coolant hoses pre- moun...

  • Page 17

    Nissan x-trail 1312754a_en 17 con- nection to heater unit con- nection to heater unit 1 cable tie routing in engine compart- ment 1 original vehicle clamp con- nection on engine outlet 24 c 25 b a 26 d a 1 27 1 a.

  • Page 18

    Nissan x-trail 1312754a_en 18 1 original vehicle clamp con- nection on heat exchanger inlet 28 1 d.

  • Page 19

    Nissan x-trail 1312754a_en 19 combustion air 1 combustion air pipe a = 280 discard section x cutting com- bustion air pipe to length 1 27 mm dia. Clamp 2 combustion-air intake pipe installing intake pipe 1 intake muffler 2 cable ties [2x] through guide slit 3 cable ties [2x] through guide slit insta...

  • Page 20

    Nissan x-trail 1312754a_en 20 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless speci...

  • Page 21

    Nissan x-trail 1312754a_en 21 1 metering pump 2 rubber-coated p-clamp, silent block, flanged nut [2x] 3 hose section, 10 mm dia. Clamp [2x] 4 fuel line 5 wiring harness of metering pump, connector mounted installing metering pump separate fuel return line 1 approx. 50 mm before coupling. 1 fuel line...

  • Page 22

    Nissan x-trail 1312754a_en 22 exhaust gas 1 exhaust pipe a = 260 2 exhaust end section b = 250 discard section x preparing exhaust pipe 1 ejot stud installing muffler 1 exhaust muffler 2 m6x30 spacer nut 3 m6x12 bolt, spring lockwasher installing muffler 1 exhaust pipe 2 hose clamp [2x] installing e...

  • Page 23

    Nissan x-trail 1312754a_en 23 1 hose clamp 2 exhaust end section installing exhaust end section drill out existinghole in wheel-well inner panel 1 to 42 mm dia. Insert exhaust end section 3 and red rubber isolator 2 in hole. Align exhaust end section 3 flush on red rubber isolator 2. Mounting rubber...

  • Page 24

    Nissan x-trail feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 09/2007 printing: steffen 1312754a_en operating instructions for end customer please remove page and add to the vehicle operating instructio...