Warning! Hazard warning: incorrect installation or repair of webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialized tools and equ...
Fiat 500 1313401a_en 2 table of contents validity vehicle and engine types, equipment variants and national specifications not listed in these installation instructions have not been tested. However, installation according to these installation instructions may be possible. The installation location...
Fiat 500 1313401a_en 3 heater unit/installation kit optional heater control either: heater unit recommended for the respective vehicle class: the selection of the heater unit is based on the passenger compartment size of the vehicle and the level of comfort required by the customer! Foreword these i...
Fiat 500 1313401a_en 4 special features are highlighted using the following symbols: the arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Refer...
Fiat 500 1313401a_en 5 preliminary work warning! - open fuel tank cap, ventilate tank. - close the tank cap again. - disconnect the battery "earth" or "ground" connection. - depressurize the cooling system. - copy the factory number from the original type label to the duplicate type label. - remove ...
Fiat 500 1313401a_en 6 preparing electrical system only with automatic air-conditioning cutting wires to length produce connections as shown in wiring diagram. Install wire section 2 in the protective sleeving provided. Preparing fuse f4 1 250 2 sw o,75² f4 86 85 30 87a 87 k3 1 2.
Fiat 500 1313401a_en 7 electrical system wiring harness pass through 1 protective rubber plug digital timer 1 digital timer wiring harness installation diagram fuse holder, relay k3 fuse f4 only with automatic air-conditioning 1 original vehicle stud bolt, plastic nut 2 angle bracket 3 retaining pla...
Fiat 500 1313401a_en 8 fan controller for manual air conditioning wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e m001 body computer rt red x1 6-pin heater unit connector b001 central electrical box in engine compartment ws white f3 25 a fuse o030...
Fiat 500 1313401a_en 9 automatic air-conditioning fan controller wiring diagram webasto components vehicle components colors and symbols legend hg heater unit tt-c/e m001 body computer rt red x1 6-pin heater unit connector b001 central electrical box in engine compartment ws white k3 fan relay m070 ...
Fiat 500 1313401a_en 10 connection on fan relay t08 of central electrical box in engine compartment 4. Produce connections as shown in wiring diagram. 1 black (sw) wire from k3/30 2 gray/white (gr/ws) wire of fan motor n085, pin 4 3 gray/white (gr/ws) wire of connector b from b001, pin 63 5 red (rt)...
Fiat 500 1313401a_en 11 remote option (telestart) drill out bracket 1 to 6.5 mm dia. At position 2. 2 m6 flanged nut on original vehicle stud bolt 3 receiver installing receiver 1 antenna installing antenna 1 3 2 9 1 10
1313401a_en 12 fiat 500 preparing heater unit bend perforated bracket c according to template. Precut thread at position 2. 1 ejot stud 3 ejot screw 4 perforated bracket c premount- ing heater unit preparing installation location remove horn 2 with bracket. Original vehicle bolt 1 will be reused. Re...
1313401a_en 13 fiat 500 1 edge protection 100 [2x] installing edge protection cut out template 2 and lay on cross member (see marking). 1 7 mm dia. Hole [3x] holes in cross member bend perforated bracket a and b according to template. 1 loosely mount m6x20 bolt, flanged nut [2x each] 2 perforated br...
1313401a_en 14 fiat 500 1 loosely mount m6x20 bolt, flanged nut 2 perforated bracket c installing heater unit check position of all components and adjust if necessary. Check that they have free clearance. Align heater unit and tighten all bolts. Connect wiring harness of heater unit 1. Installing he...
Fiat 500 1313401a_en 15 fuel caution! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified o...
Fiat 500 1313401a_en 16 short standpipe 1 by 210 mm and shape as shown. Bend connection piece 2 by 90°. Removing fuel remove fuel-tank vent line 1 from bracket and cut off approx. 200 mm before fuel tank connection piece. Remove section on connection piece. Cutting point 1 16-24 mm dia. Clamp 2 fuel...
Fiat 500 1313401a_en 17 insert fuel-tank vent line in bracket again. Route fuel line 1 to metering pump. Aligning fuel-tank vent line 1 silentblock, flanged nut 2 angle bracket 3 original vehicle bolt installation location of metering pump check the position of the components; adjust if necessary. C...
Fiat 500 1313401a_en 18 coolant routing warning! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the...
Fiat 500 1313401a_en 19 coolant on 1.2 liter b = 655 c = 720 hose a = 17x20 180° molded hose discard section x cutting coolant hoses to length push braided protection hoses onto hose b and c and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] pre...
Fiat 500 1313401a_en 20 1 cable tie routing in engine compart- ment disconnect hose to engine outlet/heat exchanger inlet 2 at connection piece of engine outlet. Discard clamp 1 cutting point fasten hose a with small diameter on connection piece on engine outlet. Connect- ing engine outlet ensure su...
Fiat 500 1313401a_en 21 coolant on 1.4 liter b = 630 c = 720 hose a = 17x20 180° molded hose discard section x cutting coolant hoses to length push braided protection hoses onto hose b and c and cut to length. Cut heat shrink plastic tubing to length. 1 25 mm long heat shrink plastic tubing [4x] pre...
Fiat 500 1313401a_en 22 1 cable tie [4x] routing in engine compart- ment disconnect hose to engine outlet/heat exchanger inlet 2 at connection piece of engine outlet. Discard clamp 1 cutting point fasten hose a with small diameter on connection piece on engine outlet. 1 black (sw) rubber isolator co...
Fiat 500 1313401a_en 23 1 hose on heat exchanger inlet 2 black (sw) rubber isolator 3 spacer bracket connect- ing heat exchanger inlet align black (sw) rubber isolator 1 [2x]. Ensure sufficient distance to neighboring components. 2 spacer bracket aligning hoses 43 1 2 c 44 1 1 2.
Fiat 500 1313401a_en 24 combustion air 1 combustion air pipe a = 240 discard section x cutting combus- tion air pipe to length 1 combustion air pipe 2 27 mm dia. Clamp installing combus- tion air pipe 1 flanged nut 4, 48 mm dia. Clamp, 10 mm shim 5 on ejot stud 3 2 muffler installing muffler a 1 x 4...
Fiat 500 1313401a_en 25 exhaust gas 1 exhaust pipe a = 270 2 exhaust end section b = 95 discard section x preparing exhaust pipe 1 exhaust pipe 2 red (rt) rubber isolator 3 hose clamp installing exhaust pipe 1.2 liter engine 1 existing hole; mount rivet nut (steel) installing rivet nut 1 hose clamp ...
Fiat 500 1313401a_en 26 1.4 liter engine 1 angle bracket 2 original vehicle bolt installing angle bracket 1 hose clamp [2x] 2 muffler, m6x20 bolt, large diameter washer, flanged nut on angle bracket 3 exhaust end section 4 red (rt) rubber isolator with groove installing muffler and end section vehic...
Fiat 500 feel the drive webasto ag postfach 80 - 82132 stockdorf hotline 01805 / 932278 - hotfax 0395 / 5592-353 http://www.Webasto.De printed in germany 03/2008 printing: steffen 1313401a_en 27 final work warning! Reassemble the disassembled components in reverse order. Check all hoses, clamps and ...
Fiat 500 1313401a_en 28 0 100 mm 100 mm 66 75 bend upwards on bending line by approx. 123° 85 70 bend upwards on bending line by approx. 123° 22 28 64 46 bend downwards on bending line by approx. 90° bend upwards on bending line by approx. 90° scale 1:1 compare the size of the printed version with d...
Fiat 500 1313401a_en 29 Ø 7mm Ø 7mm Ø 7mm 0 100 mm 100 mm scale 1:1 compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimize margins” and 100% of the normal size. Template for bracket.
Fiat 500 1313401a_en 30 operating instructions for end customer please remove page and add to the vehicle operating instructions. Note: we recommend matching the heating time to the driving time. Heating time = driving time example: for a driving time of approx. 20 min. (in one direction), we recomm...
