Webasto Thermo Top C Installation Instructions Manual

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Manual is about: Typ BW50 (Benzin/Petrol/Bensin) Typ DW50 (Diesel)

Summary of Thermo Top C

  • Page 1

    Wasserheizgerät water heater 水暖型加热器 水暖型加热器 水暖型加热器 水暖型加热器 einbauanweisung installation instructions 安装指导 安装指导 安装指导 安装指导 thermo top z/e/c thermo top z - d (diesel) (diesel) ( ( ( (柴油 柴油 柴油 柴油) ) ) ) thermo top z/c - d (diesel) (diesel) ( ( ( (柴油 柴油 柴油 柴油) ) ) ) (zur standheizung aufgerüstete thermo to...

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    Thermo top z/e/c 1317098b_ea_tt_zec_de_en_zh.Book page 2 tuesday, july 3, 2012 1:08 pm.

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    Thermo top z/e/c 1317098b_ea_tt_zec_de_en_zh.Book page 3 tuesday, july 3, 2012 1:08 pm.

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    Thermo top z/e/c 1317098b_ea_tt_zec_de_en_zh.Book page 4 tuesday, july 3, 2012 1:08 pm.

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    Thermo top z/e/c 18 1317098b_ea_tt_zec_de_en_zh.Book page 5 tuesday, july 3, 2012 1:08 pm.

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    1317098b_ea_tt_zec_de_en_zh.Book page 6 tuesday, july 3, 2012 1:08 pm.

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    Thermo top z/e/c 1317098b_ea_tt_zec_de_en_zh.Book page 7 tuesday, july 3, 2012 1:08 pm.

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    Thermo top z/e/c improper installation or repair of webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide leading to serious injury or death. To install and repair webasto heating and cooling systems you need to have completed a webasto training course and have ...

  • Page 9: Table Of Contents

    Table of contents ii table of contents 1 regulations governing installation.................................................. 20 1.1. Statutory regulations governing installation.................... 20 1.2. Additional documentation to be used ............................ 20 2 use / version ............

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    目录 目录 目录 目录 iv 1317098b_ea_tt_zec_de_en_zh.Book page iv tuesday, july 3, 2012 1:08 pm.

  • Page 11: Note

    19 thermo top z/e/c note mechanical system electrical system coolant circuit fuel exhaust gas combustion air caution technical information explanatory notes on document to provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right...

  • Page 12

    Technical information 20 1 regulations governing installation 1.1. Statutory regulations governing installation type approvals according to ece-r 10 (emc) and ece r-122 (heater) exist for the thermo top z/e/c heaters. See chapter 15, "technical data" for the approval number. 1.2. Additional document...

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    Technical information 21 2 use / version 2.1. Use of the water heaters 2.1.1. Parking heater the thermo top z/e/c water heaters were designed for installation in class m1 motor vehicles. Installation in class o, n2 and n3 motor vehicles and vehicles for transporting hazardous substances is not permi...

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    Technical information 22 3 installation location and installation position body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contami- nation. (requirement from ece r122, point 5.3.2.1.). The combustion heater...

  • Page 15

    Technical information 23 4 type label the label referred to in annex 7, paragraph 4, or a duplicate, must be po- sitioned so that it can be easily read when the heater is installed in the ve- hicle. (requirement from ece r122, point 5.3.2.4.). Inapplicable years must be erased from the model plate a...

  • Page 16

    Coolant circuit 24 7 integration in coolant system 7.1. Connection the heater is connected to the vehicle cooling system as shown in fig. 5, 6 and 7. The coolant quantity present must at least be equivalent to the vol- ume specified in chapter 15, "technical data". It is preferable to integrate the ...

  • Page 17

    Coolant circuit 25 ensure the correct direction of flow of the circulation pump to the vehicle coolant circuit. The installation position of the circulation pump must be chosen so that the circulation pump is self-bleeding. It must be possible for the air volume trapped in the circulation pump to au...

  • Page 18

    Fuel 26 8 fuel integration the fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage. (requirement from ece r122, point 5.3.3.1.). In the case of liquid fuel heaters, where a supply separate from that of the vehicle is provi...

  • Page 19

    Fuel 27 8.3. Fuel line the fuel line is divided into the intake and the delivery line. As a result, the intake line is a connection between the fuel tank and the metering pump, while the delivery line produces the connection between the metering pump and the heater. 8.3.1. Line installation when ins...

  • Page 20

    Fuel 28 8.3.5. Installation location the metering pump may not be installed in the radiation area of hot vehicle parts. A heat shield must be used if necessary. The pump should preferably be installed near the tank. The permissible ambient temperature is dependent on the fuel used, see chapter 15, "...

  • Page 21

    Combustion air 29 9 combustion air supply the air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. (requirement from ece r122, point 5.3.5.2.). 9.1. Combustion air pipe the intake opening for combustion air must be located so that it cannot become clogged with ...

  • Page 22

    Exhaust gas 30 10 exhaust system 10.1. Exhaust pipe the exhaust pipe (inside diameter 22 mm) can be routed with several bends (270° altogether, minimum bending radius 50 mm). The total line length must be between 500 and 1000 mm. 10.2. Exhaust silencer it is not permissible to operate the thermo top...

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    Electrical system 31 11 electrical connections electrical components, such as relays, fuses, switches, etc., must be in- stalled so that they are protected from the penetration of water (splash wa- ter, high-pressure cleaners, etc.). 11.1. Connection of control unit / heater the electrical connectio...

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    Electrical system 32 12 circuit diagrams legend for wiring diagrams see fig. 18: system wiring diagram for thermo top z/e/c and z/c, 12 v. The line cross-sections specified in the system wiring diagram apply for line lengths tabelle 1: cable colours bl blue br brown ge yellow gn green gr grey or ora...

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    Electrical system 33 table 2: legend for wiring diagrams item description comment 1 vehicle fan fuse present in vehicle 2 external temperature sensor only for thermo top z, thermo top z/ c or auxiliary heating option 3 aerial only for telestart option 4 ventilation option only thermo top e and therm...

  • Page 26

    Mechanical system 34 13 initial start-up after the heater has been installed, the coolant circuit and the fuel supply system must be carefully bled. Follow the instructions supplied by the vehi- cle manufacturer for this purpose. It is recommended that the heater circulation pump be put into operati...

  • Page 27

    Technical information 35 15 technical data except where limit values are specified, the technical data below refer to the usual heater tolerances of ± 10 % at an ambient temperature of +20 °c and at the rated voltage. 15.1. Technical data of circulation pump 15.2. Technical data of metering pump cir...

  • Page 28

    36 15.3. Technical data for thermo top z/e/c heater operation thermo top c - b thermo top z - d thermo top c - d thermo top e - b thermo top e - d ec approval mark e1 10r - 03 1232 e1 122r - 00 0002 e1 122r - 00 0003 model water heater with evaporator-type burner fuel petrol en 228 din 51625 diesel/...

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    1317098b_ea_tt_zec_de_en_zh.Book page 1 tuesday, july 3, 2012 1:08 pm.

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    Bei mehrsprachiger ausführung ist deutsch verbindlich. Die telefonnummer des jeweiligen landes entnehmen sie bitte dem webasto servicestellenfaltblatt oder der webseite ihrer jeweiligen webasto-landesvertretung. In multilingual versions the german language is binding. The telephone number of each co...