Important! Danger warning: the incorrect installation or repair of webasto heating systems may cause a fire or the escape or fatal carbon monoxide. This may result in serious or fatal injuries. Special company training, technical documentation, special tools and special equipment are required for th...
22 suzuki grand vitara validity the vehicle types, engine types and equipment versions not listed in these installation instructions have not been tested. It may nevertheless be possible to install the system using these installation instructions. The installation site for the digital timer and summ...
33 suzuki grand vitara heater / installation kit optional control element as required: additionally: foreword these installation instructions apply to vehicles with suzuki grand vitara with petrol engines (see page 2 for validity) model year 2006 and later, unless technical modifications on the vehi...
44 special features are identified by the following symbols: mechanics electrics water connections fuel connections exhaust system combustion air the arrow in the vehicle icon points to the position in the vehicle and indicates the viewing direction suzuki grand vitara specific danger of serious or ...
5 suzuki grand vitara installation site for the heater 1 heater installation position 1 1 preparations important! - drain the vehicle tank for removal according to the manufacturer’s instructions - disconnect the battery! - release the pressure from the cooling system! - transfer the factory number ...
6 suzuki grand vitara electrical connections wiring harness passage 1 rubber grommet digital timer 1 digital timer diagram for routing wiring harness fuse holder, k3 relay consult circuit diagram page 8! 1 standard cable holder 5 remove cable from holder and secure with cable tie (only 1.6 petrol), ...
7 suzuki grand vitara automatic air-conditioning blower control connection to the 2-pin plug of the blower motor. Make the connections using the supplied butt connectors as shown in the circuit diagram. 1 plug 2-pin connection to blower motor connection to the 32-pin plug g52 grey of the air-conditi...
8 suzuki grand vitara circuit diagram of automatic air condition- ing system webasto components components suzuki colours and symbols key hg heater tt-c/e gm blower motor rt red f3 fuse gr blower relay ws white k3 blower relay f19 fuse sw black f4 fuse 10a f40 fuse br brown kb air-conditioning contr...
9 suzuki grand vitara option telestart 2 fan housing 1 receiver, velcro tape (self-adhesive) to install receiver 1 aerial to install aerial temperature sensor (only htm 100) 1 temperature sensor 2 velcro tape (self-adhesive) 3 air shaft temperature sensor htm 100 1 2 8 i 1 9 1 10 2 3.
10 suzuki grand vitara option thermo call 1 receiver, velcro tape (self-adhesive 2x) to install receiver 1 aerial to install aerial 1 button to install button 1 11 i 1 12 1 13.
11 suzuki grand vitara prepare installation site 1 existing hole, rivet nut m6 to pull in rivet nut install holder, align, transfer hole pattern! 1 holder 2 screw m6x20, spring ring 3 hole pattern, hole diameter 9.1 mm to transfer hole pattern 1 rivet nut m6 to pull in rivet nut install holder, tran...
12 suzuki grand vitara 1 holder 2 screw m6x20, body washer, spring ring, spacer nut m6x40 to install holder 1 holder 2 screw m6x60, spring ring, spacer 40 mm to install holder prepare heater ejot screws, tightening torque 10 nm! 1 ejot stud bolts to prepare heater 18 2 1 19 1 2 20 1.
13 suzuki grand vitara install heater connect the plug to the heater, spray protective wax onto the plug! 1 clip cable tie in preperforated hole 2 wiring harness heater installation of heater align heater! Ejot screws, tightening torque 10 nm! Insert two washers at position x between the heater and ...
14 suzuki grand vitara exhaust system 1 exhaust line a = 520 mm 2 exhaust end section b = 120 mm dispose of section x to prepare exhaust line 1 existing hole, pull in rivet nut m6 2 existing threaded insert m6 to prepare installation site ensure adequate distance! 4 heater 2 exhaust line 1 red rubbe...
15 suzuki grand vitara 5 exhaust line 1 hose clip 3 rivet nut m6 2 exhaust silencer, spacer 30 mm, screw m6x50, spring ring 4 exhaust line end section, hose clip to install silencer ensure adequate distance! 1 exhaust line end section to align exhaust line end section 27 5 1 3 4 2 28 1.
16 suzuki grand vitara integration in fuel system warning! Open the car’s filler cap, vent the tank and close the filler cap again! Catch escaping fuel using a suitable container! Lay the fuel line and metering pump wiring harness so that they are protected from stones! Unless indicated otherwise in...
17 suzuki grand vitara install the tank fittings as instructed by the manufacturer! 1 tank fitting 2 tank connector 3 hose section, hose clips diameter 10 mm [2x] 4 fuel line to connect fuel line install the fuel line without chafing! 2 fuel line 1 cable ties [4x] line routing install the fuel line ...
18 suzuki grand vitara fuel line from the tank connector to the intake side of the metering pump (side without plug). Check the position of the components and correct if necessary. Ensure that all moving parts can move easily. Install the fuel line without taking up too much space! 2 fuel line cut t...
19 suzuki grand vitara install the fuel line and metering pump wiring harness without taking up too much space, secure to standard lines with cable ties! 1 fuel line, metering pump wiring harness line routing fuel line from the heater to the discharge side of the metering pump (side with plug). 1 fu...
20 suzuki grand vitara water connections important! Tighten all hose clips with a torque of 2.0 + 0.5 nm! Catch escaping coolant water using a suitable container! Install the water hoses with no kinks! Unless indicated otherwise in the description, secure using cable ties. Position hose clamps and s...
21 suzuki grand vitara a = 570 mm b = 640 mm dispose of section x to cut water hoses to length cut woven protection hoses in half and push onto hose a and b to prepare water hoses only for 1.6 petrol 1 hose section heat exchanger input 2 hose section engine output 3 remove hose holder cut only for 2...
22 suzuki grand vitara all vehicles 1 cable tie connection at heater 1 cable tie 2 hose holder positioning in engine compartment fill the water hoses with cooling water before connecting! 1 hose section heat exchanger input rotated 2 hose engine output 3 cable tie connection at engine output 44 b a ...
23 suzuki grand vitara combustion air 1 combustion air line a = 300 mm dispose of section x to cut com- bustion air line to length 6 heater 1 combustion air intake line, hose clip diameter 27 mm 5 hole diameter 6.2 mm 3 retaining clip 4 intake silencer 2 cable tie to install intake line and silencer...
Suzuki grand vitara webasto ag postfach 80 - 82132 stockdorf - hotline 0 18 05 / 93 22 78 hotfax (0395) 55 92-353 - http://www.Webasto.De feel the drive completion important! Install all the removed parts in reverse order. Check that all hose lines, hose, spring strip and cailau clips and all electr...
25 25 suzuki grand vitara operating instructions for the end customer please remove this page and insert it into the owner’s manual for the vehicle! Make the following settings before you shut down the car: 1 temperature set to "28 max." 2 air vent to windscreen 3 blower to max. 1/3 for cars with au...
26 suzuki grand vitara tank connector template 0 100 mm 100 mm scale 1:1 compare the size of the hard copy with the dimension lines. Maximum tolerance 2%. If the tolerance is larger than this correct the printer settings or request an original print..
