Jeep Wrangler 1997 Manual - page 1028
(21) Install assembled output shaft and planetary
geartrain in case (Fig. 96).
(22) Align drive lugs on rear planetary gear with
slots in low-reverse drum (Fig. 96). Then seat plane-
tary assembly in drum.
(23) Install governor on output shaft.
(24) Turn and secure transmission so that front
opening is upward.
(25) Assemble front and rear clutches together.
(a) Check input shaft seal rings (Fig. 97). Verify
that diagonal-cut ends of Teflon
y
seal ring are
properly joined and ends of metal ring are correctly
hooked together. Also be sure rings are installed in
sequence shown.
(b) Align teeth on clutch discs in line.
(c) Insert input shaft on rear clutch into center
of front clutch (Fig. 98).
(d) Engage teeth on rear clutch hub into teeth
on clutch (Fig. 100). Rotate front clutch retainer
back and forth until completely seated on rear
clutch.
(26) Install output shaft thrust plate on shaft hub
in planetary geartrain driving shell (Fig. 99). Use
petroleum jelly to hold thrust plate in place.
(27) Check rear clutch thrust washer. Use addi-
tional petroleum jelly to hold washer in place if nec-
essary.
(28) Coat output shaft thrust washer with petro-
leum jelly. Install washer in rear clutch hub (Fig.
101). Use enough petroleum jelly to hold washer in
place. Be sure grooved side of washer faces
rearward (toward output shaft) as shown. Also
note that washer only fits one way in clutch
hub.
(29) Align drive teeth on rear clutch discs with
small screwdriver (Fig. 102). This will make installa-
tion into front of planetary geartrain easier.
Fig. 96 Output Shaft And Planetary Geartrain
Fig. 97 Input Shaft Seal Ring Location
Fig. 98 Front and Rear Clutches
Fig. 99 Output Shaft Thrust Plate
21 - 122
TRANSMISSION AND TRANSFER CASE
TJ
DISASSEMBLY AND ASSEMBLY (Continued)