Jeep 1996 Grand Cherokee Service Manual - page 108
(7) Assemble Threaded Adapter 6960–1 into top
side gear. Thread forcing Screw 6960–4 into adapter
until it becomes centered in adapter plate.
(8) Position
a
small
screw
driver
in
slot
of
Threaded Adapter
6960–1
(Fig.
47)
to
prevent
adapter from turning.
(9) Tighten forcing screw tool 122 N·m (90 ft. lbs.)
(maximum) to compress Belleville springs in clutch
packs (Fig. 48).
(10) Using a 0.020 in. feeler gauge and mallet,
remove thrust washers from behind the pinion gears
(Fig. 49).
(11) Loosen the forcing screw tool until the clutch
pack tension is relieved and the pinion gears can be
slightly rattled between the case and side gears.
(12) Insert Turning Bar 6960–2 in case. Rotate
case with tool until pinion gears can be removed (Fig.
50).
(13) Remove top side gear and clutch pack. Keep
plates in correct order during removal (Fig. 51).
(14) Remove case from fixture. Remove remaining
clutch pack.
(15) Remove clutch pack retaining clips. Mark
each clutch pack for installation reference.
ASSEMBLY
The clutch discs are replaceable as complete sets
only. If one clutch disc pack is damaged, both
packs must be replaced.
Fig. 47 Threaded Adapter Installation
Fig. 48 Tighten Belleville Spring Compressor Tool
Fig. 49 Remove Pinion Thrust Washer
Fig. 50 Pinion Gear Removal
ZJ
DIFFERENTIAL AND DRIVELINE
3 - 63
DISASSEMBLY AND ASSEMBLY (Continued)