Jeep 1996 Grand Cherokee Service Manual - page 165
(7) If booster will be stored on bench for any
length of time, cover booster with shop towels to pre-
vent dust entry and place short lengths of rubber
hose over booster studs to protect threads.
INSTALLATION
(1) Check condition of grommet that secures check
valve in booster. Replace grommet if cut, torn, or
loose (no longer secures valve tightly).
(2) Wipe booster mounting surface of dash panel
clean with shop towel.
(3) Align and position booster on engine compart-
ment side of dash panel.
(4) (4) Inside passenger compartment:
(5) (a) Lubricate pedal pin and bushing with
Mopar multi-mileage grease.
(6) (b) Install booster attaching nuts on studs.
Tighten attaching nuts to 41 N·m (30 ft. lbs.).
(7) (c) Slide booster push rod on pedal pin. Then
secure rod to pin with retainer clip.
(8) (5) In engine compartment, attach vacuum
hose to booster check valve.
(9) (6) Install master cylinder, combination valve,
and HCU. Refer to procedures in this section.
(10) (7) Bleed brakes. Refer to section covering
brake bleeding.
(11) (8) Install engine air cleaner and hoses.
DISC BRAKE CALIPER
REMOVAL
(1) Raise vehicle and remove front wheel and tire
assemblies.
(2) Remove and discard brake hose mounting bolt
(Fig. 25).
(3) Remove caliper mounting bolts.
(4) Rotate caliper rearward with pry tool if neces-
sary. Then rotate caliper and brakeshoes off mount-
ing ledges.
(5) Remove caliper from vehicle.
INSTALLATION
(1) Install brakeshoes in caliper.
(2) Connect brake hose to caliper but do not
tighten fitting bolt completely at this time. Be sure
to use new gaskets on bolt to avoid leaks
(3) Install caliper. Position mounting notches at
lower end of brakeshoes on bottom mounting ledge.
Fig. 23 Booster Check Valve And Hose
Fig. 24 Power Brake Booster Mounting
Fig. 25 Brake Hose And Bolt
5 - 16
BRAKES
ZJ
REMOVAL AND INSTALLATION (Continued)