Jeep 1996 Grand Cherokee Service Manual - page 1541
(18) Install shift rail (Fig. 75). Be sure rail is
seated in both shift forks.
(19) Rotate shift sector to align lockpin hole in low
range fork with access hole in case.
(20) Insert an easy-out in range fork lockpin to
hold it securely for installation (Fig. 76). Lockpin is
slightly tapered on one end. Insert tapered end
into fork and rail.
(21) Insert lockpin through access hole and into
shift fork (Fig. 76). Then remove easy-out and seat
the pin with pin punch.
(22) Install plug in lockpin access hole.
(23) Install detent plunger, detent spring and
detent plug in case (Fig. 77).
FRONT OUTPUT SHAFT AND DRIVE CHAIN INSTALLATION
(1) Install front output shaft (Fig. 78).
(2) Install drive chain (Fig. 78). Engage chain with
front output shaft sprocket teeth.
(3) Install drive sprocket (Fig. 78). Engage drive
sprocket teeth with chain. Then engage sprocket
splines with mainshaft splines.
(4) Install drive sprocket snap ring (Fig. 79).
Fig. 75 Shift Rail Installation
Fig. 76 Installing Low Range Fork Lockpin
Fig. 77 Detent Pin, Spring And Plug Installation
Fig. 78 Drive Chain And Sprocket Installation
21 - 22
TRANSMISSION AND TRANSFER CASE
ZJ
DISASSEMBLY AND ASSEMBLY (Continued)