Jeep Cherokee 2000 Service Manual - page 1199
(58) Check output shaft end play with dial indica-
tor (Fig. 173). End play should be 0.27 – 0.86 mm
(0.0106 – 0.0339 in.).
(59) If output shaft end play is incorrect, one or
more of installed components is not seated. Reassem-
ble as necessary and check end play again.
(60) Install overdrive brake clutch pack (Fig. 174).
Install thickest clutch plate first. Rounded edge of
plate faces up. Install first disc followed by another
plate until four discs and three plates are installed.
(61) Install stepped ring retainer plate with flat
side facing disc. Then install brake pack snap ring
(Fig. 175).
(62) Check overdrive brake piston stroke as fol-
lows:
(a) Mount dial indicator on case using Miller
Tool C-3339 and a suitable bolt threaded into the
transmission case.
(b) Verify that the dial indicator is mounted sol-
idly and square to the direction of the piston
travel.
(c) Apply 57–114 psi air pressure through piston
apply port and note piston stroke on dial indicator.
Stroke length should be: 1.40 – 1.70 mm (0.055 –
0.0699 in.).
(d) If stroke is incorrect, brake pack or piston is
installed incorrectly. Check and correct as neces-
sary and measure piston stroke again.
(e) Remove the dial indicator set-up from the
transmission.
(63) Coat overdrive lower race, thrust bearing and
upper race with petroleum jelly and install them in
overdrive support (Fig. 176). Be sure races and bear-
ing are assembled and installed as shown.
(64) Verify bearing/race sizes before proceeding.
Bearing race sizes are:
• Outer diameter of lower race is 47.8 mm (1.882
in.) and inside diameter is 34.3 mm (1.350 in.).
• Outer diameter of bearing is 47.7 mm (1.878 in.)
and inside diameter is 32.7 mm (1.287 in.).
• Outer diameter of upper race is 47.8 mm (1.882
in.) and inside diameter is 30.7 mm (1.209 in.).
(65) Install overdrive planetary ring gear in sup-
port (Fig. 177).
(66) Coat ring gear thrust race and thrust bearing
assembly with petroleum jelly and install them in
gear (Fig. 178).
(67) Verify bearing/race size before proceeding.
• Outer diameter of ring gear race–bearing is 47.8
mm (1.882 in.) and inside diameter is 24.2 mm (0.953
in.).
Fig. 173 Checking Output Shaft End Play
1 – DIAL INDICATOR
2 – OUTPUT SHAFT
Fig. 174 Installing Overdrive Brake Clutch Pack
Fig. 175 Installing Overdrive Brake Snap Ring
1 – CLUTCH PACK SNAP RING
XJ
AW–4 AUTOMATIC TRANSMISSION
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DISASSEMBLY AND ASSEMBLY (Continued)