Jeep Cherokee 2000 Service Manual - page 1286
(6) Remove screws attaching lever assembly to
floorpan and remove assembly and shift rod (if left
attached).
INSTALLATION
(1) If shift rod was not removed from lever assem-
bly, work rod down through floorpan opening. Then
position lever assembly on floorpan and install
assembly attaching screws.
(2) Install console. Refer to Group 23, Body, for
proper procedures.
(3) Raise vehicle.
(4) Connect trunnion to torque shaft arm. Or, slide
shift rod into trunnion on range lever. Be sure shift
rod slides freely in trunnion.
(5) Verify that range lever is in 4L position. Then
tighten trunnion lock bolt.
(6) Lower vehicle and check transfer case shift
operation.
SPEEDOMETER
REMOVAL
(1) Raise vehicle.
(2) Disconnect wires from vehicle speed sensor.
(3) Remove adapter clamp and screw (Fig. 6).
(4) Remove speed sensor and speedometer adapter
as an assembly.
(5) Remove speed sensor retaining screw and
remove sensor from adapter.
(6) Remove
speedometer
pinion
from
adapter.
Replace pinion if chipped, cracked, or worn.
(7) Inspect sensor and adapter O-rings (Fig. 6).
Remove and discard O-rings if worn or damaged.
(8) Inspect terminal pins in speed sensor. Clean
pins with Mopar
t electrical spray cleaner if dirty or
oxidized. Replace sensor if faulty, or if pins are loose,
severely corroded, or damaged.
Fig. 5 Shift Linkage
1 – RIVNUT (4)
2 – SHIFT LEVER ASSEMBLY
3 – FLOORPAN
4 – TRUNNION LOCK BOLT
5 – SELECTOR ROD AND TRUNNION
6 – SHIFT LEVER ROD
7 – TORQUE SHAFT FRAME BRACKET
8 – TORQUE SHAFT
9 – TRANSFER CASE SHIFT LEVER
10 – TORQUE SHAFT TRANSFER CASE BRACKET
TORQUE
A
3-4 N
•
m (27-35 in. lbs.)
B
11-14 N
•
m (97-123 in. lbs.)
C
8-14 N
•
m (72-120 in. lbs.)
21 - 378
NV242 TRANSFER CASE
XJ
REMOVAL AND INSTALLATION (Continued)