Quickie Q2 Lite Construction Manual - page 156
9
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Finally, make the aileron
spacer, which has a nominal
1.0" length. This spacer should
be sized lengthwise to allow
the aileron to have a lateral
freeplay (i.e. inboard to
outboard) of about 0.05".
Assemble each aileron, and
again check for binding,
misalignment, or excessive
freeplay.
.....
Note the attachment of each CSI0 wedged between the main wing
trailing edge core and the aileron slot foam core. The main wing tips
are carved and glassed later on, as an option.
INSTALLING THE MAIN WING TRAILING EDGE CORES
.....
These cores begin at the outboard end of each CSI0, and run
outboard to the main wing tip. When originally hot wired, they were made
longer than necessary on the inboard end, so fit each one into position
and trim away the excess.
.....
The bonding and laminating process is very similar to what you have
accomplished previously on the aileron slot foam cores. Attach the cores
to the main wing with micro slurry on the cores and epoxy on the main
wing shear web (remembering to remove the peel ply), making sure that
the top and bottom surfaces make a smooth transition to the main wing
curvature. Next, laminate 2 BID on the lower surface of the main wing
trailing edge cores, overlapping onto the main wing cores a minimum of