Jeep Cherokee 2000 Service Manual - page 1157
(3) Remove the air filter cover and hose from tur-
bocharger, remove the assembly (Fig. 4).
(4) Remove the EGR vacuum supply hose from the
EGR valve.
(5) Remove the innercooler inlet and outlet hoses
from the engine (Fig. 4).
(6) Remove the (2) bolts holding the EGR tube to
the EGR valve.
(7) Remove the intake manifold elbow and EGR
valve as an assembly.
(8) Raise the vehicle on a hoist.
(9) Drain the cooling system. Refer to Group 7,
Cooling System for procedure.
(10) Remove the exhaust system support clamp
(Fig. 5).
(11) Disconnect the exhaust system at the (3) bolt
flange (Fig. 5).
CAUTION: Heatshield is very sharp. Wear gloves to
prevent injury.
(12) Unstrap the exhaust downpipe heatshield
(Fig. 6).
(13) Disconnect the turbocharger oil return hose
from the engine block (Fig. 7).
(14) Lower the vehicle from the hoist.
(15) Remove the EGR tube from exhaust manifold.
(16) Remove the (2) exhaust manifold heatshield
retaining bolts and remove the heatshield.
(17) Remove the heater supply and return hoses
from the vehicle.
(18) Remove the oil pressure supply line bango
bolt from the turbocharger.
Fig. 4 Engine Compartment
1 – INTAKE MANIFOLD ELBOW
2 – BREATHER HOSE
3 – INNERCOOLER OUTLET HOSE
4 – AIR FILTER COVER
5 – AIR FILTER OUTLET (FRESH AIR) HOSE
6 – INNERCOOLER INLET HOSE
7 – HEATER CORE COOLANT SUPPLY HOSES
Fig. 5 Exhaust System Inlet Pipe Connection
1 – EXHAUST INLET PIPE RETAINING BOLTS
2 – EXHAUST SYSTEM SUPPORT CLAMP
Fig. 6 Exhaust Downpipe Heatshield
1 – EXHAUST MANIFOLD DOWNPIPE HEATSHIELD RETAINING
STRAPS
XJ
EXHAUST SYSTEM AND TURBOCHARGER
11 - 3
REMOVAL AND INSTALLATION (Continued)