Jeep Cherokee 2000 Service Manual - page 1685
(3) Remove front output shaft yoke.
(4) Remove seal from front case with pry tool (Fig.
8).
INSTALLATION
(1) Install new front output seal in front case with
Installer Tool 6952-A as follows:
(a) Place new seal on tool. Garter spring on seal
goes toward interior of case.
(b) Start seal in bore with light taps from ham-
mer (Fig. 9). Once seal is started, continue tapping
seal into bore until installer tool seats against case.
DISASSEMBLY AND ASSEMBLY
NV242 TRANSFER CASE
DISASSEMBLY
REAR RETAINER REMOVAL
(1) Remove output shaft boot. Spread band clamp
that secures boot on slinger with a suitable awl.
Then slide boot off shaft (Fig. 10).
(2) Using puller MD-998056-A, remove rear slinger
(Fig. 11).
Fig. 8 Remove Front Output Shaft Seal
1 – OUTPUT SHAFT SEAL
2 – PRYBAR
Fig. 9 Front Output Seal Installation
1 – INSTALLER 6952–A
2 – TRANSFER CASE
Fig. 10 Output Boot—Typical
1 – SLINGER
2 – BOOT
3 – AWL
4 – TRANSFER CASE
Fig. 11 Rear Slinger Removal
1 – TRANSFER CASE
2 – SPECIAL TOOL MD998056–A
3 – SLINGER
21 - 380
NV242 TRANSFER CASE
XJ
REMOVAL AND INSTALLATION (Continued)