Jeep Cherokee 2000 Service Manual - page 1670
(8) Insert mode sleeve in mode fork mode fork. Be
sure long side of sleeve is toward long end of shift
rail (Fig. 65).
(9) Install assembled mode fork and sleeve (Fig.
66). Be sure fork rail goes through range fork and
into case bore. Also be sure sleeve is aligned and
seated on mainshaft hub.
(10) Rotate sector to Neutral position.
(11) Install new O-ring on detent plug (Fig. 67).
(12) Lubricate detent plunger with transmission
fluid or light coat of petroleum jelly.
(13) Install detent plunger, spring and plug (Fig.
67).
(14) Verify that plunger is properly engaged in sec-
tor.
FRONT OUTPUT SHAFT AND DRIVE CHAIN INSTALLATION
(1) Lubricate front output shaft-sprocket assembly,
drive chain, and drive sprocket with transmission
fluid.
Fig. 61 Shift Sector Installation
1 – SHIFT SECTOR
Fig. 62 Range Lever Installation
1 – RANGE LEVER
2 – LEVER NUT
Fig. 63 Install Range Fork And Hub Assembly
1 – RANGE HUB
2 – RANGE FORK
Fig. 64 Mainshaft Assembly Installation
1 – DRIVE SPROCKET
2 – MODE HUB
3 – MAINSHAFT
Fig. 65 Assembling Mode Fork And Sleeve
1 – MODE SLEEVE
2 – MODE FORK AND RAIL
XJ
NV231 TRANSFER CASE
21 - 365
DISASSEMBLY AND ASSEMBLY (Continued)