Jeep Cherokee 2000 Service Manual - page 1331
(5) Install output shaft pilot bearing rollers in
input shaft bore (Fig. 99). Ensure to use sufficient
petroleum jelly to hold rollers in position.
(6) Install the fourth gear synchronizer ring onto
the input shaft.
(7) Install input shaft to output shaft. Use care
when mating the two shafts not to displace any out-
put shaft pilot bearing rollers.
OUTPUT SHAFT
DISASSEMBLY
(1) Remove input shaft and output shaft pilot
bearing rollers from output shaft.
(2) Measure and note thrust clearance of output
shaft gears (Fig. 100). Clearance should be 0.10 –
0.25 mm (0.004 – 0.010 in.).
I. D. Mark
Snap Ring Thickness mm (in.)
0
1
2
3
4
5
2.05-2.10 (0.0807-0.0827)
2.10-2.15 (0.0827-0.0846)
2.15-2.20 (0.0846-0.0866)
2.20-2.25 (0.0866-0.0886)
2.25-2.30 (0.0886-0.0906)
2.30-2.35 (0.0906-0.0925)
Fig. 98 Select Input Shaft Bearing Snap-ring
Fig. 99 Install Output Shaft Pilot Bearing Rollers
1 – INPUT SHAFT
2 – BEARING ROLLERS
Fig. 100 Check Output Shaft Gear Thrust Clearance
XJ
AX5 MANUAL TRANSMISSION
21 - 31
DISASSEMBLY AND ASSEMBLY (Continued)