Jeep Cherokee 2000 Service Manual - page 1307
EXTENSION HOUSING SEAL
REMOVAL
(1) Raise and support vehicle.
(2) Remove propeller shaft. Refer to Group 3, Dif-
ferential and Driveline, for proper procedures.
(3) Using a suitable seal puller or screw with a
slide hammer, remove the extension housing seal
(Fig. 11).
INSTALLATION
(1) Clean seal bore of extension housing of any
residual sealer material from original seal.
(2) Using Tool Handle C-4171 and Seal Installer
8212, install new extension housing seal so that the
seal is located 0
6
0.5 mm (0
6
0.02 in.) to the face
of the extension housing (Fig. 12).
(3) Install propeller shaft. Refer to Group 3, Differ-
ential and Driveline, for proper procedures.
(4) Check and add fluid to transmission as neces-
sary. Refer to the Recommended Lubricant section for
proper fluid requirements.
(5) Lower vehicle.
ADAPTER HOUSING SEAL
REMOVAL
(1) Hoist and support vehicle.
(2) Remove transfer case.
(3) Using a suitable pry tool, or a slide hammer
mounted screw, remove the adapter housing seal
(Fig. 13).
INSTALLATION
(1) Clean seal bore of adapter housing of any
residual sealer material from original seal.
(2) Using Tool Handle C-4171 and Seal Installer
8208, install new seal so that the seal is located 0
6
0.2 mm (0
6
0.008 in.) to the seal bore face of
adapter housing (Fig. 14).
(3) Install transfer case.
(4) Check and add fluid to transmission as neces-
sary. Refer to the Recommended Lubricant section for
proper fluid requirements.
(5) Lower vehicle.
Fig. 11 Remove Extension Housing Seal
1 – SLIDE HAMMER
2 – SEAL PULLER
3 – 2WD EXTENSION HOUSING
Fig. 12 Install Extension Housing Seal
1 – SPECIAL TOOL
C-4171
2 – SPECIAL TOOL
8212
3 – EXTENSION HOUSING
Fig. 13 Remove Adapter Housing Seal
1 – ADAPTER HOUSING OIL SEAL
XJ
AX5 MANUAL TRANSMISSION
21 - 7
REMOVAL AND INSTALLATION (Continued)