Jeep Cherokee 2000 Service Manual - page 1163
(16) Working from the inside of the vehicle, Install
the (2) clutch master cylinder retaining nuts.
(17) Connect the neutral safety switch at the
clutch pedal.
(18) Install the Knee Blocker. Refer to Group 8E,
Instrument Panel Systems for procedure.
(19) Install the clutch master cylinder heatshield.
(20) Install the intake manifold elbow and the
EGR valve as an assembly. Torque the intake elbow
bolts to 11 N·m (97 in.lbs.).
(21) Install the (2) bolts holding the EGR tube to
the EGR valve. Torque to bolts 27 N·m (20 ft. lbs.).
(22) Torque the EGR tube on the exhaust manifold
to 28 N·m (21 ft. lbs.).
(23) Install the innercooler inlet and outlet hoses
on the engine.
(24) Install the EGR vacuum supply hose on the
EGR valve.
(25) Install the air filter cover and outlet hose on
the turbocharger.
(26) Connect the breather hose on the air cleaner
outlet hose.
(27) Install the heater core coolant supply and the
brake vacuum supply lines in there original position.
(28) Connect the negative battery cable
(29) Fill the cooling system. Refer to Group 7,
Cooling System for the procedure.
(30) Start the engine and check for leaks.
Fig. 20 Exhaust Downpipe Heatshield
1 – EXHAUST MANIFOLD DOWNPIPE HEATSHIELD RETAINING
STRAPS
Fig. 21 Turbocharger Oil Return Hose
1 – VEHICLE UNDERBODY
2 – RIGHT ENGINE MOUNT THROUGHBOLT NUT
3 – TURBOCHARGER OIL RETURN HOSE
4 – EXHAUST MANIFOLD DOWNPIPE
5 – TURBOCHARGER
Fig. 22 Exhaust System Inlet Pipe Connection
1 – EXHAUST INLET PIPE RETAINING BOLTS
2 – EXHAUST SYSTEM SUPPORT CLAMP
XJ
EXHAUST SYSTEM AND TURBOCHARGER
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REMOVAL AND INSTALLATION (Continued)