Jeep Cherokee 2000 Service Manual - page 1159
(14) Connect the exhaust system at the (3) bolt
flange (Fig. 10). Torque the bolts to 23 N·m (17 ft.
lbs.).
(15) Lower the vehicle from the hoist.
(16) Install the intake manifold elbow and EGR
valve as an assembly. Torque bolts to 27 N·m (20 ft.
lbs.).
(17) Install the (2) bolts holding the EGR tube to
the EGR valve. Torque bolts to 27 N·m (20 ft. lbs.).
(18) Install the innercooler inlet and outlet hoses
on the engine (Fig. 11).
(19) Install the EGR vacuum supply hose on the
EGR valve.
(20) Install the air filter cover and outlet hose on
turbocharger (Fig. 11).
(21) Connect the breather hose on the air cleaner
outlet hose (Fig. 11).
(22) Fill the cooling system. Refer to Group 7,
Cooling System for procedure.
(23) Connect the negative battery cable
(24) Start the engine and check for leaks.
EXHAUST MANIFOLD AND TURBOCHARGER
(RHD)
REMOVAL
(1) Disconnect the negative battery cable
(2) Disconnect the breather hose from the air
cleaner outlet hose.
Fig. 9 Turbocharger Oil Return Hose
1 – VEHICLE UNDERBODY
2 – RIGHT ENGINE MOUNT THROUGHBOLT NUT
3 – TURBOCHARGER OIL RETURN HOSE
4 – EXHAUST MANIFOLD DOWNPIPE
5 – TURBOCHARGER
Fig. 10 Exhaust System Inlet Pipe Connection
1 – EXHAUST INLET PIPE RETAINING BOLTS
2 – EXHAUST SYSTEM SUPPORT CLAMP
Fig. 11 Engine Compartment
1 – INTAKE MANIFOLD ELBOW
2 – BREATHER HOSE
3 – INNERCOOLER OUTLET HOSE
4 – AIR FILTER COVER
5 – AIR FILTER OUTLET (FRESH AIR) HOSE
6 – INNERCOOLER INLET HOSE
7 – HEATER CORE COOLANT SUPPLY HOSES
XJ
EXHAUST SYSTEM AND TURBOCHARGER
11 - 5
REMOVAL AND INSTALLATION (Continued)